REMOVAL AND INSTALLATION


Pre-removal operation
  • Engine Room Under Cover Front B and Engine Room Side Cover (RH) Removal (Refer to GROUP 51 - Under Cover ).
  • Engine Oil Draining (Refer to GROUP 12 - On-vehicle Service, Engine Oil Replacement <4B1, 6B3> ).
  • Alternator and Others Belt Removal (Refer to ).

 Post-installation operation
  • Alternator and Others Belt Installation (Refer to ).
  • Engine Oil Refilling (Refer to GROUP 12 - On-vehicle Service, Engine Oil Replacement <4B1, 6B3> ).
  • Engine Room Under Cover Front B and Engine Room Side Cover (RH) Installation (Refer to GROUP 51 - Under Cover ).




Removal steps
<<A>>
 >>C<<
 1.
 A/C compressor and clutch assembly


2.
 A/C compressor bracket


3.
 Engine oil pan drain plug

>>B<<
 4.
 Engine oil pan drain plug gasket
<<B>>
 >>A<<
 5.
 Engine oil pan

REMOVAL SERVICE POINTS

<<A>> A/C COMPRESSOR AND CLUTCH ASSEMBLY REMOVAL

1.Loosen the mounting bolts of A/C compressor and clutch assembly in the order of number as shown in the figure.
2.Remove the A/C compressor and clutch assembly together with the hose from the bracket.
3.Tie the removed A/C compressor and clutch assembly with a string at a position where they will not interfere with the removal and installation of engine oil pan.

<<B>> ENGINE OIL PAN REMOVAL
1.Remove the engine oil pan mounting bolts.



2.
caution Do not forcibly drive in special tool oil pan FIPG cutter (MD998727) to avoid damage to the engine oil pan seal surface of cylinder block assembly.
Insert special tool oil pan FIPG cutter (MD998727) from the engine oil pan removal groove of the cylinder block assembly.
3.Lightly tap the special tool (MD998727) with a hammer to slide the engine oil pan seal surface, cut off the liquid gasket, and remove the engine oil pan.

INSTALLATION SERVICE POINTS

>>A<< ENGINE OIL PAN INSTALLATION
1.Remove thoroughly the sealant from the engine oil pan and cylinder block assembly with a remover.

2.Apply a bead of the sealant to the mating surface of the engine oil pan as shown in the figure, and install the engine oil pan to the cylinder block assembly within 3 minutes.
Specified sealant: Three bond 1227D, Loctite 5900, 5970, 5971 or equivalent
3.
caution Do not apply oil or water to the sealant-applied area or start up the engine within 2 hours after the installation of the engine oil pan.
Tighten the engine oil pan mounting bolts to the specified torque.
Tightening torque:

    M6: 10 ± 2 N·m
    M8: 29 ± 2 N·m

>>B<< ENGINE OIL PAN DRAIN PLUG GASKET INSTALLATION

Replace the engine oil pan drain plug gasket with a new one. Install the new gasket in the direction shown in the illustration.

>>C<< A/C COMPRESSOR AND CLUTCH ASSEMBLY INSTALLATION

Tighten A/C compressor and clutch assembly mounting bolts to the specified torque in the order of number shown in the illustration.
Tightening torque: 23 ± 6 N·m