SERVICE SPECIFICATIONS


Item
Standard value
Limit
Timing belt
Auto tensioner rod length mm
9.1 - 13.4
-
Auto-tensioner rod projection length mm
17
-
Valve clearance mm
0.07 - 0.13
-
Rocker cover and camshaft
Camshaft cam height mm
Intake
Low speed cam
37.28
Minimum 36.78
High speed cam
36.23
Minimum 35.73
Exhaust
37.84
Minimum 37.34
Camshaft journal outside diameter mm
45
-
Cylinder head and valves
Cylinder head flatness of gasket surface mm
Less than 0.03
0.05
Cylinder head grinding limit of gasket surface mm (Total resurfacing depth of cylinder head and cylinder block)
-
0.15
Cylinder head overall height mm
120
-
Valve thickness of valve head (margin) mm
Intake
1.0
Minimum 0.5
Exhaust
1.2
Minimum 0.7
Valve overall height mm
Intake
111.84
Minimum 111.34
Exhaust
114.04
Minimum 113.54
Valve stem outside diameter mm
6.0
-
Valve thickness to valve guide clearance mm
Intake
0.020 - 0.047
0.10
Exhaust
0.035 - 0.062
0.15
Valve face angle mm
45° - 45.5°
-
Valve spring free height mm
Intake
59.15
Minimum 58.15
Exhaust
57.70
Minimum 56.70
Valve spring load/installed height N / mm
245.2 / 49.2
-
Valve spring out-of-squareness
2° or less

Valve seat valve contact width mm
0.9 - 1.3
-
Valve guide inside diameter mm
6.0
-
Valve guide projection from cylinder head upper surface mm
16.7 - 17.3
-
Piston and connecting rod
Piston outside diameter mm
87.6
-
Piston ring side clearance mm
No. 1
0.04 - 0.08
0.1
No. 2
0.03 - 0.07
0.1
Piston ring end gap mm
No. 1
0.18 - 0.33
0.8
No. 2
0.28 - 0.48
0.8
Oil ring side rail
0.10 - 0.60
1.0
Piston pin outside diameter mm
22.0
-
Piston pin press-in load N (Room temperature)
5,000 - 15,000
-
Crankshaft pin oil clearance mm
0.012 - 0.039
0.1
Connecting rod big end side clearance mm
0.10 - 0.25
0.4
Crankshaft and cylinder block
Crankshaft end play mm
0.05 - 0.25
0.3
Crankshaft journal outside diameter mm
69
-
Crankshaft pin outside diameter mm
53
-
Crankshaft journal oil clearance mm
No.1, 4 journal
0.018 - 0.038
0.1
No.2, 3 journal
0.024 - 0.044
0.1
Cylinder block flatness of gasket surface mm
0.05
0.1
Cylinder block grinding limit of gasket surface mm [Total resurfacing depth of both cylinder head and cylinder block]
-
0.15
Cylinder block overall height mm (Crankshaft centre to cylinder head top)
215
-
Cylinder block inside diameter mm
87.6
-
Cylindricity mm
0.015
-