Inspection Procedure 4: Jumps Out of Gear

DIAGNOSIS PROCEDURE

STEP 1. Check the transmission control

Q. Are the gearshift cable and the select cable in good condition?

STEP 2. Remove and disassemble the transmission. Check the lock ball assembly for breakage.

Q. Is the poppet spring or lock ball assembly broken?

STEP 3. Check the selecting bell-crank assembly and control bell-crank dust cover and the gearshift and select lever shaft.

Q. Is the control housing in good condition?

STEP 4. Check the gearshift forks for wear.

Q. Is the gearshift forks worn?

STEP 5. Check the clearance.

Q. Is the clearance between the synchronizer hub and sleeve excessive?

STEP 6. Retest the system.

Q. Does the transmission still jump out of gear?