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Use a slotted screwdriver to make a hole in the seal plate inside the PTJ case, and remove
it.
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Use special tool bar (MD998801) to remove the PTJ case from the inner shaft assembly.
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Use special tool side bearing puller (MB990810) to remove the inner shaft from the centre
bearing bracket.
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Use the following special tools to remove the centre bearing from the centre
bearing bracket.
- Installer bar (MB990938)
- Installer adapter (MB990930)
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1.Wipe off grease from the shaft spline.
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2.When reusing the PTJ boot, wrap plastic tape around the shaft spline to avoid damaging
the boot.
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Wrap plastic tape around the shaft spline, and then install the EBJ boot.
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1.
caution |
There should be no grease adhered to the rubber part
of the dynamic damper.
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Install the dynamic damper in the position (A) shown in the figure . A: 221 ± 3 mm 2.Secure the damper band. 3.Wrap plastic tape around the shaft spline, and then install the PTJ boot band (small)
and PTJ boot.
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Wrap plastic tape around the shaft spline, and then install the PTJ boot.
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1.
caution |
- The drive shaft joint use special grease.
Do not mix old and new or different types of grease.
- If the spider assembly has been cleaned, take special care to apply the specified grease.
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Apply the specified grease furnished in the repair kit to the spider assembly between
the spider axle and the roller. Specified grease: Repair kit grease
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2.Install the spider assembly to the shaft from the direction of the spline chamfered side.
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Use the following special tools to press-fit the centre bearing into the centre bearing
bracket.
- Installer bar (MB990938)
- Installer adapter (MB990932)
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1.Apply the specified grease to the rear surface of all dust seals. Specified grease: Repair kit grease
Amount used (Dust seal inner): 6 - 10 g Amount used (Dust seal outer): 3 - 7 g
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2.Use the following special tools to press the dust seals into the centre bearing bracket
until they are flush with each other.
- Rear suspension bush base (MB990890)
- Installer bar (MB990938)
- Installer adapter (MB990934)
3.Apply repair kit grease to the lip of each dust seal.
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Use special tool inner shaft installer base (MB991172) to hold the centre bearing inner
race, and then press-in the inner shaft.
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1.Apply repair kit grease to the inner shaft spline, then press fit it into the PTJ case.
note |
When press-fitting the inner shaft into the PTJ case, apply a thin coat of repair kit
grease to the dust seal outer lip part and the outside edge of the PTJ axial part.
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2.Use special tool bearing installer (MD998369) to press in the seal plate.
caution |
The driveshaft joint uses special grease. Do not mix old
and new or different types of grease.
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3.After applying the specified grease to the PTJ case, insert the driveshaft and apply grease
again. Specified grease: Repair kit grease
Amount to use: 210 ± 10 g <LH>, 225 ± 10
g <RH>
note |
The grease in the repair kit should be divided in half for use, respectively, at the joint and
inside the boot.
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Set the PTJ boot bands at the specified distance in order to adjust the amount of air
inside the PTJ boot, and then tighten the PTJ boot band (small), PTJ boot band (large) securely. Standard value (A): 85 ± 3 mm
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