REMOVAL AND INSTALLATION



<MASTER CYLINDER AND BRAKE BOOSTER>


caution Do not touch the push rod in the brake booster because it is already adjusted.
Pre-removal operation
  • Brake fluid draining

  • Air Cleaner Element Removal (Refer to GROUP 15 - Air Cleaner <2000>, <2200>, <2400> or <3000>).

Post-installation operation
  • Air Cleaner Element Installation (Refer to GROUP 15 - Air Cleaner <2000>, <2200>, <2400> or <3000>).
  • Brake fluid refilling and air bleeding (Refer to ).





Master cylinder removal steps


1.
Brake fluid level switch connector connection


2.
Reservoir cap


3.
Reservoir hose connection <M/T>


4.
Brake pipe connection


5.
Master cylinder mounting nuts


6.
Reservoir assembly and master cylinder assembly


7.
Torx bolt


8.
Reservoir assembly


9.
O-ring


10.
Master cylinder assembly



Brake booster removal steps


1.
Brake fluid level switch connector connection


3.
Reservoir hose connection <M/T>


4.
Brake pipe connection


5.
Master cylinder mounting nuts


6.
Reservoir assembly and master cylinder assembly

>>A<<
11.
Vacuum hose connection


12.
Hose clip


13.
Check valve


14.
Snap pin


15.
Pin assembly


16.
Brake booster mounting nut


·
Cowl top panel (Refer to GROUP 42, Loose Panel .)


·
Strut tower bar (Refer to GROUP 42, Strut Tower Bar .)


17.
Brake booster assembly


18.
Seal

<VACUUM HOSE AND VACUUM PIPE (LH DRIVE VEHICLES) >






Removal steps

>>A<<
1.
Vacuum hose


2.
Hose clip

>>A<<
3.
Vacuum joint <2000>

>>A<<
4.
Vacuum hose <2000>


5.
Hose clip <2000>

>>A<<
6.
Vacuum hose <2400>


7.
Hose clip <2400>


8.
Emission vacuum hose connection <2400>


9.
Vacuum pipe assembly <2400>


10.
Clamp <2000, 2200, 3000>


11.
Clamp <2000>

<VACUUM HOSE AND VACUUM PIPE (RH DRIVE VEHICLES) >






Removal steps

>>A<<
1.
Vacuum hose


2.
Hose clip

>>A<<
3.
Vacuum hose


4.
Hose clip

>>A<<
5.
Vacuum joint <2000>

>>A<<
6.
Vacuum hose <2000>


7.
Hose clip <2000>

>>A<<
8.
Vacuum hose <2400>


9.
Hose clip <2400>


10.
Emission vacuum hose connection <2400>


11.
Vacuum pipe assembly <2400>


12.
Vacuum pipe


13.
Clamp <2000>

INSTALLATION SERVICE POINT



>>A<< VACUUM HOSE/VACUUM JOINT INSTALLATION









Align the mark as shown in the figure to assemble the vacuum hose.