DISASSEMBLY AND REASSEMBLY



Disassembly steps


1.
 Transmission case receiver


2.
 Magnet
<<A>>
 >>G<<
 3.
 Cylindrical roller bearing (outer race)
<<B>>
 >>F<<
 4.
 Tapered roller bearing outer race

>>E<<
 5.
 Out put shaft cover
<<C>>
 >>D<<
 6.
 Tapered roller bearing outer race

>>C<<
 7.
 Extension housing oil baffle

>>B<<
 8.
 Oil seal

>>A<<
 9.
 Oil seal

DISASSEMBLY SERVICE POINTS

<<A>> CYLINDRICAL ROLLER BEARING (OUTER RACE) REMOVAL

1.Using special tools, remove the cylindrical roller bearing (outer race).

  • Slide hammer (MB990211)
  • Slide hammer puller (MB992039)

<<B>> TAPERED ROLLER BEARING OUTER RACE REMOVAL

1.Using special tools, remove the tapered roller bearing outer race.

  • Slide hammer (MB990211)
  • Slide hammer puller (MB992039)

<<C>> TAPERED ROLLER BEARING OUTER RACE REMOVAL

1.Using special tools, remove the tapered roller bearing outer race.

  • Slide hammer (MB990211)
  • Slide hammer puller (MB992039)

REASSEMBLY SERVICE POINTS

>>A<< OIL SEAL INSTALLATION

Using special tool Extension housing seal installer (MD998550), install the oil seal
Specified grease: MITSUBISHI MOTORS GENUINE Part No. 0101011 or equivalent

>>B<< OIL SEAL INSTALLATION

Using special tool Arm bush remover and installer (MB992176), install the oil seal.
Specified grease: MITSUBISHI MOTORS GENUINE Part No. 0101011 or equivalent

>>C<< EXTENSION HOUSING OIL BAFFLE INSTALLATION

Install the extension housing oil baffle to the clutch housing assembly with its projections fitted in the slots in the clutch housing assembly.

>>D<< TAPERED ROLLER BEARING OUTER RACE INSTALLATION

Using special tools, install the tapered roller bearing outer race.

  • Bush remover and installer base (MB991445)
  • Installer bar (MB990938)

>>E<< OUTPUT SHAFT COVER INSTALLATION

Install the output shaft cover to the clutch housing assembly with its projections fitted in the slots in the clutch housing assembly. Make sure that the oil hole in the output shaft cover is up as shown.

>>F<< TAPERED ROLLER BEARING OUTER RACE INSTALLATION

Using special tool Differential oil seal installer (MB990699) and install the tapered roller bearing outer race.

>>G<< CYLINDRICAL ROLLER BEARING (OUTER RACE) INSTALLATION

Using special tool Oil seal installer (MD999547), install the cylindrical roller bearing (outer race).