REMOVAL AND INSTALLATION


Due to the following change, the following service procedures have been established.






Removal steps


1.
Purge hose


2.
Purge hose assembly


3.
Vacuum pipe assembly


4.
Chamber


5.
Purge hose


6.
Water hose

>>D<<
7.
Throttle body stay

>>D<<
8.
Throttle body

>>D<<
9.
Throttle body gasket


10.
EGR valve

>>C<<
11.
EGR valve gasket

>>B<<
12.
EGR pipe


13.
EGR pipe gasket


14.
EGR valve support gasket

>>B<<
15.
EGR support stay A

>>B<<
16.
EGR support stay B

>>B<<
17.
EGR valve support


18.
EGR inlet pipe gasket

>>B<<
19.
EGR inlet pipe


20.
Solenoid valve


21.
O-ring

>>A<<
22.
Manifold absolute pressure (MAP) sensor


23.
O-ring

INSTALLATION SERVICE POINTS



>>A<< MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR INSTALLATION


caution
  • Install the manifold absolute pressure (MAP) sensor, taking care not to give a shock to it.
  • Do not use a manifold absolute pressure (MAP) sensor that has fallen down.

>>B<< EGR INLET PIPE/EGR VALVE SUPPORT/EGR SUPPORT STAY A/EGR SUPPORT STAY B/EGR PIPE INSTALLATION




1.Temporarily tighten each part so that the protrusion of each gasket is positioned as illustrated.

2.Tighten mounting bolts to the specified torque in the order shown in the illustration.

>>C<< EGR VALVE GASKET INSTALLATION



Install the EGR valve gasket with the diagonally shaded area used as the illustrated position so as not to confuse the front with the back.

>>D<< THROTTLE BODY GASKET/THROTTLE BODY/THROTTLE BODY STAY INSTALLATION



1.Make sure that the throttle body gasket is placed before installing the throttle body.
2.Temporarily tighten throttle body and throttle body stay mounting bolts at A and B in the illustration.
3.Tighten the throttle body stay mounting bolt at illustrated position A to the specified torque of 20 ± 2 N·m.
4.Tighten the throttle body mounting bolts at illustrated position B to the specified torque of 9.5 ± 2.5 N·m.