REMOVAL AND INSTALLATION
<4B1-EXCEPT PHEV, 4J1>



Pre-removal Operation
  • Front under cover panel and front extension under cover panel removal (Refer to GROUP 51 - Under Cover ).
  • Engine coolant draining (Refer to ).
  • Air cleaner intake duct and air cleaner assembly removal (Refer to GROUP 15 - Air Cleaner <4B1-Except PHEV, 4J1>).
  • Headlamp support upper panel cover (Refer to GROUP 51, Radiator Grille )

Post-installation Operation
  • Headlamp support upper panel cover (Refer to GROUP 51, Radiator Grille )
  • Air cleaner intake duct and air cleaner assembly installation (Refer to GROUP 15 - Air Cleaner <4B1-Except PHEV, 4J1>).
  • Engine coolant refilling (Refer to ).
  • Front under cover panel and front extension under cover panel installation (Refer to GROUP 51 - Under Cover ).


<M/T>



Removal steps


1.
Radiator drain plug


2.
O-ring


3.
Radiator cap


4.
Radiator condenser tank hose


5.
Radiator condenser tank
<<A>>
>>A<<
6.
Hose clip
<<A>>
>>A<<
7.
Radiator upper hose
<<A>>
>>A<<
8.
Hose clip
<<A>>
>>A<<
9.
Radiator lower hose


·
Radiator fan motor connector connection


·
Condenser fan motor connector connection


10.
Fan, fan motor and fan shroud assembly


·
Front end upper bar assembly (Refer to GROUP 42A - Loose Panel )


11.
Support upper insulator


·
Condenser assembly (Refer to GROUP 55 - Condenser Assembly )


12.
Radiator assembly


13.
Support lower insulator


14.
Radiator fan


15.
Radiator fan motor


16.
Condenser fan


17.
Condenser fan motor


18.
Fan shroud

<CVT>



Removal steps


1.
Radiator drain plug


2.
O-ring


3.
Radiator cap


4.
Radiator condenser tank hose


5.
Radiator condenser tank


6.
CVT fluid cooler feed hose


7.
CVT fluid cooler return hose


8.
Engine oil cooler feed hose <4J1>


9.
Engine oil cooler return hose <4J1>
<<A>>
>>A<<
10.
Hose clip
<<A>>
>>A<<
11.
Radiator upper hose


12.
Water pipe
<<A>>
>>A<<
13.
Hose clip
<<A>>
>>A<<
14.
Radiator upper hose
<<A>>
>>A<<
15.
Hose clip
<<A>>
>>A<<
16.
Radiator lower hose


17.
Water pipe
<<A>>
>>A<<
18.
Hose clip
<<A>>
>>A<<
19.
Radiator lower hose


·
Radiator fan motor connector connection


·
Condenser fan motor connector connection


20.
Fan, fan motor and fan shroud assembly


·
Front end upper bar assembly (Refer to GROUP 42A - Loose Panel )


21.
Support upper insulator


·
Condenser assembly (Refer to GROUP 55 - Condenser Assembly


22.
Radiator assembly


23.
Support lower insulator


24.
Radiator fan


25.
Radiator fan motor


26.
Condenser fan


27.
Condenser fan motor


28.
Fan shroud


29.
Radiator hose support

REMOVAL SERVICE POINTS



<<A>> HOSE CLIP/RADIATOR HOSE REMOVAL



1.Make mating marks on the radiator hose and the hose clip as shown to install them in the original position.

2.Break off the tip of hose clip claw and spread out the hose clip, then disconnect the radiator hose.
note If there is a hose clip claw, the hose clip cannot spread to capacity because the claw contacts the hose clip.

INSTALLATION SERVICE POINTS



>>A<< RADIATOR HOSE/HOSE CLIP CONNECTION


1.
caution Never reuse the hose clip whose claw is broken off to prevent the rusting.
Make mating mark on a new hose clip in the same position as the remove one.

2.Insert the radiator hose until the protrusion of the pipe.
3.Align the mating marks on the radiator hose and hose clip.
4.Remove the hose clip claw and shorten the hose clip, then install the radiator hose.