REMOVAL AND INSTALLATION



Pre-removal Operation
  • Engine Coolant Draining (Refer to GROUP 14A - On-vehicle Service, Engine Coolant Replacement ).
  • Air Cleaner Intake Hose and Air Cleaner Assembly Removal (Refer to GROUP 15 - Air Cleaner ).
  • Power Drive Unit Removal (Refer to GROUP 54D - Inverter <Front> ).
  • Radiator Lower Hose Removal (Refer to GROUP 14A - Radiator ).

Post-installation Operation
  • Radiator Lower Hose Installation (Refer to GROUP 14A - Radiator ).
  • Power Drive Unit Installation (Refer to GROUP 54D - Inverter <Front> ).
  • Air Cleaner Intake Hose and Air Cleaner Assembly Installation (Refer to GROUP 15 - Air Cleaner ).
  • Engine Coolant Refilling (Refer to GROUP 14A - On-vehicle Service, Engine Coolant Replacement ).





Removal steps


1.
EGR valve connector


2.
EGR valve

>>B<<
3.
EGR valve gasket

>>A<<
4.
EGR valve pipe

>>A<<
5.
EGR pipe gasket

>>A<<
6.
EGR pipe gasket

>>A<<
7.
EGR equipment stay A

>>A<<
8.
EGR equipment stay B


·
Throttle body assembly (Refer to GROUP 13E - Throttle Body Assembly )

>>A<<
9.
EGR valve stay

>>A<<
10.
EGR pipe gasket


11.
EGR equipment pipe

INSTALLATION SERVICE POINTS



>>A<< EGR PIPE GASKET/EGR VALVE STAY/EGR EQUIPMENT STAY B/EGR EQUIPMENT STAY A/EGR PIPE GASKET/EGR VALVE PIPE INSTALLATION




1.Install each gasket with its protrusion being positioned as shown in the figure.

2.Tighten each mounting bolts to the specified torque in the order as shown in the figure.
Tightening torque: 20 ± 2 N·m

>>B<< EGR VALVE GASKET INSTALLATION



Install the EGR valve gasket so that its shaded position is set as shown in the figure.