REMOVAL AND INSTALLATION



Pre-removal operation
  • Engine room under cover removal (Refer to GROUP 51 - Under Cover ).
  • A/T fluid draining (Refer to ).
  • Engine Coolant Draining (Refer to GROUP 14A - On-vehicle Service ).
  • Air cleaner bracket removal (Refer to GROUP 15 - Air Cleaner ).
  • Battery and Battery Tray Removal (Refer to GROUP 54A - Battery ).
  • Engine-ECU removal (Refer to GROUP 13D - Engine-ECU ).
  • Drive shaft removal (Refer to GROUP 26 ).

Post-installation operation
  • Drive shaft installation (Refer to GROUP 26 ).
  • Engine-ECU installation (Refer to GROUP 13D- Engine-ECU ).
  • Battery and battery tray installation (Refer to GROUP 54A - Battery ).
  • Air cleaner assembly installation (Refer to GROUP 15 - Air Cleaner ).
  • Engine Coolant Refilling (Refer to GROUP 14A - On-vehicle Service ).
  • A/T fluid refilling (Refer to ).
  • Engine room under cover A and side cover installation (Refer to GROUP 51 - Under cover ).





Removal steps


1.
Oil filler tube assembly


2.
A/T control solenoid valve assembly connector


3.
Inhibitor switch connector


4.
Input shaft speed sensor connector


5.
Output shaft speed sensor connector

>>C<<
6.
Transmission control cable connection (transmission side)
<<A>>

7.
Transmission assembly upper part coupling bolt


·
Connection of the centre exhaust pipe and the catalytic converter (Refer to GROUP 15 - Exhaust Pipe, Main Muffler and Catalytic Converter .)


·
Starter mounting bolt (Refer to GROUP 16 - Starter Motor Assenbly )


·
Transfer assembly (Refer to )


8.
A/T fluid cooler hose assembly connection


·
Water return hose, Water tube assembly, Water feed hose B (Refer to )


·
Heater piping hose assembly connection (Refer to GROUP 55 - Heater Hose )


9.
Bell housing cover
<<B>>

10.
Torque converter and drive plate coupling bolt


·
Engine roll rod assembly (Refer to GROUP 32 - Engine Roll Stopper Rod )


·
While supporting the engine and transmission assembly with a garage jack.


·
Transmission mounting bracket (Refer to GROUP 32 - Transmission Mounting )
<<C>>
>>B<<
·
Engine assembly holding


11.
Transmission assembly lower part coupling bolt

>>A<<
12.
Transmission assembly

REMOVAL SERVICE POINTS



<<A>> TRANSMISSION ASSEMBLY UPPER PART COUPLING BOLT REMOVAL


Only loosen the bolts from the engine and transmission assembly (do not remove).

<<B>> TORQUE CONVERTER AND DRIVE PLATE COUPLING BOLT REMOVAL


1.Remove the coupling bolts while turning the crankshaft.
2.Fully push the torque converter into the transmission side so that it does not remain on the engine side.

<<C>> ENGINE ASSEMBLY HOLDING


1.Remove the harness bracket assembly (Refer to GROUP 13D - Common Rail ).
2.Remove the bracket B (Refer to GROUP 11F - Vacuum Pump ).


3.Install special tool engine hanger plate (MB991956) to the position shown in the figure.

4.Set the foot of engine hanger (Special tool: MB991895) and engine hanger attachment (Special tool: MB992906) as shown in the figure.
note Slide the front foot of the engine hanger (special tool: MB991895) to balance the engine hanger.

5.Set the engine hanger balancer (special tool: MB991454) to support the engine and transmission assembly. Remove the garage jack and then remove the transmission assembly upper part coupling bolts that have been loosened previously.

INSTALLATION SERVICE POINTS



>>A<< TRANSMISSION ASSEMBLY INSTALLATION



Fully push the torque converter into the transmission side, and then assemble the transmission assembly to the engine.

>>B<< ENGINE ASSEMBLY HOLDING


1.Install the bracket B (Refer to GROUP 11F - Vacuum Pump ).
2.Install the harness bracket assembly (Refer to GROUP 13D - Common Rail ).

>>C<< TRANSMISSION CONTROL CABLE (TRANSMISSION SIDE) INSTALLATION




1.Move the selector lever and manual control lever to the "N" position.
2.Use the adjusting nut to tighten the transmission control cable to the specified torque.
Tightening torque: 9.5 ± 3.5 N·m