Code No. P104A: Generator shutdown circuit(2)



caution
  • If there is any problem in the CAN bus lines, an incorrect diagnosis code may be stored. Prior to this diagnosis, diagnose the CAN bus lines (Refer to GROUP 54C - CAN Bus Diagnostics Table ).
  • Whenever ECU is replaced, ensure that the CAN bus lines are normal.

TROUBLE JUDGEMENT


The PHEV-ECU stores diagnosis code No. P104A when the generator shut down circuit fails.

PROBABLE CAUSES



  • Damaged harness or connector
  • Malfunction of GCU
  • Malfunction of PHEV-ECU

DIAGNOSIS PROCEDURE


STEP 1. M.U.T.-III CAN bus diagnostics


Use the M.U.T.-III to diagnose the CAN bus lines.

Q. Is the check result normal?

Go to Step 2.
Repair the CAN bus lines (Refer to GROUP 54C - Troubleshooting ). On completion, go to Step 2.

STEP 2. Check whether the diagnosis code is stored again.


Recheck if the diagnosis code is stored.
(1)Erase the diagnosis code.
(2)Turn on the power supply mode of the electric motor switch.
(3)Check if the diagnosis code is stored.

Q. Is the diagnosis code stored?

Go to Step 3.
The procedure is complete.

STEP 3. Check the signal line for short circuit (PHEV-ECU connector and rear GCU connector).



  • Check the wiring harness between PHEV-ECU (GSDN terminal) connector and the GCU (GSDN terminal) connector.

Q. Is the check result normal?

Go to Step 4.
Repair the connector or wiring harness.

STEP 4. Check whether the diagnosis code is stored again.


Recheck if the diagnosis code is stored.
(1)Erase the diagnosis code.
(2)Turn on the power supply mode of the electric motor switch.
(3)Check if the diagnosis code is stored.

Q. Is the diagnosis code stored?

Replace the PHEV-ECU (Refer to ). Then go to Step 5.
The trouble can be an intermittent malfunction (Refer to GROUP 00, How to Cope with Intermittent Malfunction ).

STEP 5. M.U.T.-III data list (GCU)


Check that the following data list display contents are normal. (Refer to ).
Data list
  • Item 5: GCU shutdown request
Check condition
Normal condition
The PHEV-ECU does not request the GCU to shut down the high voltage with the power supply mode of the electric motor switch turned on.
No
The PHEV-ECU requests the GCU to shut down the high voltage with the power supply mode of the electric motor switch turned on.
Yes

Q. Is the check result normal?

Go to Step 6.
Replace the PDU (Refer to ). Then go to Step 6 .

STEP 6. Check whether the diagnosis code is stored again.


Recheck if the diagnosis code is stored.
(1)Erase the diagnosis code.
(2)Turn on the power supply mode of the electric motor switch.
(3)Check if the diagnosis code is stored.

Q. Is the diagnosis code stored?

Return to Step 1.
The procedure is complete.