REMOVAL AND INSTALLATION



danger When servicing the high voltage system parts, always shut off the high voltage by removing the service plug (refer to ).
Pre-removal and post-installation operationDischarging and Recharging refrigerant (Refer to .)




A/C pressure sensor removal steps
<<A>>

1.
A/C pressure sensor
<<A>>

9.
O-ring



A/C compressor discharge hose removal steps


·
Air Cleaner Intake Duct Removal and Installation (Refer to GROUP 15 - Air Cleaner


·
Headlamp support panel upper (Refer to GROUP 51, Radiator Grille .)
<<A>>
>>B<<
2.
A/C compressor discharge hose
<<A>>

9.
O-ring



A/C condenser outlet pipe and A/C compressor suction hose removal steps


·
Dash panel heat protector
<<B>>
>>A<<
3.
A/C condenser outlet pipe A
<<B>>
>>A<<
4.
A/C compressor suction hose
<<B>>
>>A<<
5.
Battery cool pipe assembly
<<A>>

9.
O-ring



A/C piping solenoid valve removal steps


·
Dash panel heat protector
<<B>>
>>A<<
3.
A/C condenser outlet pipe A
<<A>>

9.
O-ring
<<A>>

8.
A/C condenser outlet pipe B (at heater assembly side)
<<A>>

9.
O-ring
<<A>>

6.
A/C piping solenoid valve assembly
<<A>>

7.
A/C piping solenoid valve



Expansion valve removal steps


·
Dash panel heat protector
<<B>>
>>A<<
4.
A/C compressor suction hose connection (at heater assembly side)
<<A>>

9.
O-ring
<<A>>

8.
A/C condenser outlet pipe B connection (at heater assembly side)
<<A>>

9.
O-ring
<<A>>

10.
Expansion valve cover
<<A>>

11.
Expansion valve

REMOVAL SERVICE POINTS



<<A>> A/C PRESSURE SENSOR/ PIPE / HOSE REMOVAL


caution
  • Use the plug which is not breathable because A/C compressor oil or receiver have high hygroscopicity.
  • For the compressor oil and installation oil for the piping O-ring, use the oil MA68EV dedicated for the A/C compressor EV24AN. If an oil other then the MA68EV is used, even if it is only a small amount, the electric insulation is considerably deteriorated and a leakage may occur.
Plug the nipple of condenser, compressor, and expansion valve to prevent the entry of dust and dirt.

<<B>> A/C CONDENSER OUTLET PIPE A, B / A/C SUCTION HOSE / BATTERY COOL PIPE ASSEMBLY REMOVAL


caution
  • Use the plug which is not breathable because A/C compressor oil or receiver have high hygroscopicity.
  • For the compressor oil and installation oil for the piping O-ring, use the oil MA68EV dedicated for the A/C compressor EV24AN. If an oil other then the MA68EV is used, even if it is only a small amount, the electric insulation is considerably deteriorated and a leakage may occur.

1.Raise the lock piece tab and pull it out to the direction of the arrow.

2.Raise the joint lock portion, rotate the male side to the direction of the arrow to unlock, and disconnect the pipe joint.

INSTALLATION SERVICE POINT



>>A<< A/C CONDENSER OUTLET PIPE A, B / A/C SUCTION HOSE / BATTERY COOL PIPE ASSEMBLY INSTALLATION



1.Connect the pipe and the joint.

2.Turn the male side to the direction of the arrow to lock.

3.Insert the lock piece to prevent reverse rotation.

>>B<< A/C COMPRESSOR DISCHARGE HOSE INSTALLATION


Assemble the clamp into the condenser assembly, and then assemble the A/C condenser discharge hose into the clamp.