CLUTCH REMOVAL AND INSTALLATION




<F5M43>



Disassembly steps


1.
Union bolt


2.
Union


3.
Gasket


4.
Clutch release cylinder

>>B<<
5.
Clutch cover

>>B<<
6.
Clutch disc


7.
Return clip


8.
Clutch release bearing
<<A>>
>>A<<
9.
Release fork


10.
Release fork boot


11.
Fulcrum

<F5MBB>



Disassembly steps

>>D<<
1.
Clutch cover

>>D<<
2.
Clutch disc

>>C<<
3.
Concentric slave cylinder adapter

>>C<<
4.
Concentric slave cylinder

<W5MBB>



Disassembly steps

>>D<<
1.
Clutch cover

>>D<<
2.
Clutch disc

>>C<<
3.
Concentric slave cylinder adapter

>>C<<
4.
Concentric slave cylinder

<F6MBA>



Disassembly steps

>>E<<
1.
Clutch cover

>>E<<
2.
Clutch disc

>>C<<
3.
Concentric slave cylinder adapter

>>C<<
4.
Concentric slave cylinder

<W6MBA>



Disassembly steps

>>E<<
1.
Clutch cover

>>E<<
2.
Clutch disc

>>C<<
3.
Concentric slave cylinder adapter

>>C<<
4.
Concentric slave cylinder

REMOVAL SERVICE POINT



<<A>> RELEASE FORK REMOVAL



Move the release fork in the direction shown to remove the clip from the fulcrum.

INSTALLATION SERVICE POINTS



>>A<< RELEASE FORK INSTALLATION



1.Apply grease to the illustrated positions of the release fork.
Specified grease:
MITSUBISHI MOTORS GENUINE Part No. 0101011 or equivalent
2.Install the release fork to the fulcrum.

>>B<< CLUTCH DISC / CLUTCH COVER INSTALLATION



1.Apply grease to the clutch disc splines and rub it in the splines with a brush.
Specified grease:
MITSUBISHI MOTORS GENUINE Part No. 0101011 or equivalent
2.Using the clutch disc guide to position the clutch disc on the flywheel.

3.Install the clutch cover, aligning its installation position with the dowel pins, and then tighten the bolts to the specified torque of 18 ± 3 N·m in the order shown in the illustration.

>>C<< CONCENTRIC SLAVE CYLINDER/CONCENTRIC SLAVE CYLINDER ADAPTER INSTALLATION




1.After setting the concentric slave cylinder to the transmission case, tighten the flange bolt temporally.

2.Combine the concentric slave cylinder adapter with the concentric slave cylinder.
note Fix to the groove of the transmission case certainly.
3.Tighten the flange bolt to the specified torque of 10 ± 2 N·m.

>>D<< CLUTCH DISC / CLUTCH COVER INSTALLATION



1.Apply Mitsubishi grease to the clutch disc splines and rub it into the splines with a brush.
Specified grease: MITSUBISHI MOTORS GENUINE Part No. 0101011 or equivalent
2.Use the general service tool to position the clutch disc on the flywheel.
3.Install the clutch cover onto the flywheel.

>>E<< CLUTCH DISC / CLUTCH COVER INSTALLATION



1.Apply specified grease to the clutch disc splines and rub it in the splines with a brush.
Specified grease: MITSUBISHI MOTORS GENUINE Part number 0101011 or equivalent
2.Using special tool Clutch disc centre guide (MB992077) to position the clutch disc on the flywheel.
3.Install the clutch cover onto the flywheel.