PAJERO 4G year 2009

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INSPECTION
BALL JOINT DUST COVER CHECK
UPPER ARM BALL JOINT STARTING TORQUE CHECK
INSPECTION
LOWER ARM BALL JOINT AXIAL PLAY CHECK
SPECIAL TOOLS
STABILIZER LINK BALL JOINT TURNING TORQUE CHECK
STABILIZER LINK BALL JOINT DUST COVER REPLACEMENT
GENERAL INFORMATION
SERVICE SPECIFICATIONS
REMOVAL AND INSTALLATION
LOWER ARM BALL JOINT STARTING TORQUE CHECK
INSPECTION
REMOVAL AND INSTALLATION
LOWER ARM BALL JOINT DUST COVER CHECK
LOWER ARM BALL JOINT DUST COVER REPLACEMENT
GENERAL INFORMATION
INSPECTION
STABILIZER LINK BALL JOINT DUST COVER CHECK
INSPECTION
REMOVAL AND INSTALLATION
DISASSEMBLY AND REASSEMBLY
UPPER ARM BALL JOINT DUST COVER CHECK
REMOVAL AND INSTALLATION
FRONT WHEEL ALIGNMENT CHECK AND ADJUSTMENT
FRONT BODY
UNDER BODY
FRONT BODY
REAR BODY
UNDER BODY
SUSPENSION INSTALLATION DIMENSIONS
SUSPENSION INSTALLATION DIMENSIONS
SIDE BODY
REAR BODY
INTERIOR
SUSPENSION INSTALLATION DIMENSIONS
INTERIOR
SIDE BODY
UNDER BODY
SUSPENSION INSTALLATION DIMENSIONS
BODY DIMENSIONS AND MEASUREMENT METHODS
UNDER BODY
INSPECTION PROCEDURE B-4: Sunroof Timer Function does not work Normally.
REMOVAL AND INSTALLATION
SPECIAL TOOLS
REMOVAL AND INSTALLATION
INSPECTION PROCEDURE A-1: Central Door Locking System does not Work.
POWER WINDOW CHECK
INSPECTION PROCEDURE B-4: Passenger’s and/or Rear Power Window(s) do not work by means of The Power Window Main Switch.
INSPECTION PROCEDURE B-1: Keyless Entry System does not Work.
INSPECTION
DOOR INSIDE HANDLE CHECK
BACK DOOR FIT ADJUSTMENT
KEYLESS ENTRY SYSTEM CHECK
INSPECTION PROCEDURE B-6: Power Window Anti-trap Function does not work Normally.
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
GLASS SLIDING MECHANISM CHECK AND ADJUSTMENT
DISASSEMBLY AND REASSEMBLY
INSPECTION PROCEDURE A-1: The Sunroof does not work at All.
HOW TO REGISTER SECRET CODE
DOOR LOCK
INSPECTION PROCEDURE B-4: Encrypted Code cannot be Registered.
INSPECTION PROCEDURE B-3: Sunroof Anti-trap Function does not work Normally.
INITIALISATION OF SUNROOF
REMOVAL AND INSTALLATION
POWER WINDOW RELAY CHECK
KEY REMINDER FUNCTION INSPECTION
SEALANT
REMOVAL AND INSTALLATION
INSPECTION PROCEDURE A-3: The Timer Lock Function does not work after The Doors have been Unlocked by The Keyless Entry System.
SERVICE SPECIFICATION
KEYLESS ENTRY SYSTEM
DOOR FIT ADJUSTMENT
CHECK CHART FOR TROUBLE SYMPTOMS
WINDOW GLASS
INSPECTION
SUNROOF
TROUBLESHOOTING
SPECIAL TOOLS
ADHESIVE
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
WEATERSTRIP
REMOVAL AND INSTALLATION
CUSTOMISATION FUNCTION
INSPECTION PROCEDURE B-5: The Power Window Timer Function does not work Normally.
INSPECTION PROCEDURE A-3: Sunroof Anti-trap Function does not work Normally.
SUNROOF LOCK SWITCH FUNCTION INSPECTION
ADJUSTMENT OF HOOD LEVEL AND HOOD STRIKER ENGAGEMENT
CUSTOMISATION FUNCTION
INSPECTION PROCEDURE A-1: Keyless Entry System does not Work.
INSPECTION PROCEDURE B-6: Power Window Anti-trap Function does not work Normally.
REMOVAL AND INSTALLATION
SUNROOF FIT ADJUSTMENT
GENERAL INFORMATION
BACK DOOR
INSPECTION
BODY SHELL
SERVICE SPECIFICATION
INSPECTION
DOOR WINDOW GLASS ADJUSTMENT
POWER WINDOW SAFETY MECHANISM CHECK
INSPECTION PROCEDURE B-2: Keyless Entry Hazard Lamp Answerback Function or The Room Lamp Answerback Function does not Work Normally.
WATER TEST
INSPECTION PROCEDURE B-1: The Sunroof does not work at All.
FUEL FILLER LID
SERVICE SPECIFICATIONS
INSPECTION PROCEDURE B-5: The Power Window Timer Function does not work Normally.
SUNROOF LID GLASS OPERATION CURRENT CHECK
INSPECTION PROCEDURE B-2: Driver’s Power Window does not work by means of The Power Window Main Switch.
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING
CHECK AT ECU TERMINAL
REMOVAL AND INSTALLATION
INSPECTION PROCEDURE B-4: Passenger’s and/or Rear Power Window(s) do not work by means of The Power Window Main Switch.
INSPECTION PROCEDURE A-2: A Door can not be Locked or Unlocked by The Central Door Locking System.
INSPECTION PROCEDURE B-3: Relevant Power Window(s) do not work by means of The Front and Rear Power Window Sub Switches.
CHECK CHART FOR TROUBLE SYMPTOMS
SEALANT
BACK DOOR HANDLE PLAY CHECK
SUNROOF OPERATION CHECK
INSPECTION PROCEDURE B-2: Any of The Sunroof Switch Positions is Defective.
GENERAL INFORMATION
INSPECTION
INSPECTION PROCEDURE A-4: Encrypted Code cannot be Registered.
Learning procedures of the power window fully closed position
CHECK CHART FOR TROUBLE SYMPTOMS
INSPECTION PROCEDURE B-1: Power Windows do not work at All.
BODY COLOUR CHARTS
KEYLESS ENTRY SYSTEM TIMER LOCK FUNCTION INSPECTION
INSPECTION PROCEDURE A-2: Keyless Entry Hazard Lamp Answerback Function or the Room Lamp Answerback Function does not Work Normally.
ADJUSTMENT OF CLEARANCE AROUND HOOD
INSPECTION PROCEDURE A-3: The Central Door Locking System does not function by using The Door Lock Switch (incorporated with the power windows main switch).
QUIETNESS
INSPECTION PROCEDURE A-4: The Ignition Key Reminder Function does not Work Normally.
HOOD
SPECIAL TOOLS
INSPECTION PROCEDURE A-1: Central Door Locking System does not Work.
INSPECTION PROCEDURE B-1: Power Windows do not work at All.
SUNROOF SAFETY FUNCTION CHECK
SERVICE SPECIFICATIONS
INSPECTION PROCEDURE B-2: Driver’s Power Window does not work by means of The Power Window Main Switch.
INSPECTION PROCEDURE A-5: The Sunroof Inhibition Function does not work Normally (The Sunroof Operation Lock Warning Buzzer does not Sound).
INSPECTION PROCEDURE A-3: The Central Door Locking System does not function by using The Door Lock Switch (incorporated with the power windows main switch).
DOOR OUTSIDE HANDLE ASSEMBLY PLAY CHECK
DISASSEMBLY AND REASSEMBLY
ADJUSTMENT OF HOOD HEIGHT
REMOVAL AND INSTALLATION
POWER WINDOW
SPECIAL TOOL
CHECK CHART FOR TROUBLE SYMPTOMS
INSPECTION PROCEDURE A-2: Any of The Sunroof Switch Positions is Defective.
INSPECTION PROCEDURE B-3: The Timer Lock Function does not work after The Doors have been Unlocked by The Keyless Entry System.
POWER WINDOW OPERATING CURRENT CHECK
CHECK AT ECU TERMINAL
INSPECTION PROCEDURE A-4: Sunroof Timer Function does not work Normally.
CUSTOMISATION FUNCTION
INSPECTION PROCEDURE B-7: The Window Glass Lowers Automatically while it is Rising.
INSPECTION
POWER WINDOW TIMER FUNCTION CHECK
REMOVAL AND INSTALLATION
INSPECTION PROCEDURE A-4: The Ignition Key Reminder Function does not Work Normally.
BODY PANELING
REMOVAL AND INSTALLATION
INSPECTION PROCEDURE B-5: The Sunroof Inhibition Function does not work Normally (The Sunroof Operation Lock Warning Buzzer does not Sound).
CENTRAL DOOR LOCKING SYSTEM CHECK
REMOVAL AND INSTALLATION
INSPECTION PROCEDURE A-2: A Door can not be Locked or Unlocked by The Central Door Locking System.
SEALANT AND ADHESIVE
INSPECTION PROCEDURE B-3: Relevant Power Window(s) do not work by means of The Front and Rear Power Window Sub Switches.
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING
REMOVAL AND INSTALLATION
SUNROOF TIMER FUNCTION CHECK
Code No.B1448: Rear side impact sensor (RH) communication errorCode No.B1449: Rear side impact sensor (RH) communication impossible
REMOVAL AND INSTALLATION
DIAGNOSIS FUNCTION
Inspection Procedure 2: Power supply circuit system
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
WARNING/CAUTION LABELS
REMOVAL AND INSTALLATION
SPECIAL TOOLS
FRONT SEAT
DISASSEMBLY AND REASSEMBLY
INSPECTION
SEAT BELT
FRONT AIR BAG AND SEAT BELT WITH PRE-TENSIONER
Code No.B1423: Side-airbag squib (RH) (power supply side) short-circuited
INSPECTION
INSPECTION
SPECIAL TOOL
GENERAL INFORMATION
GENERAL INFORMATION
DRIVER’S AIR BAG MODULE
THIRD SEAT
Code No.B1473: Seat Belt Pre-tensioner Squib (LH) (Power Supply Side) Short-circuited
Code No.B1447: Rear side impact sensor (RH) voltage error
Inspection Procedure 4: After the ignition switch is turned to the "ON" position, the SRS warning lamp does not go Off after approximately seven seconds.
REMOVAL AND INSTALLATION
INSPECTION
TEST EQUIPMENTS
Code No. B1499: Collision Decision
Code No.B1407: Front impact sensor (RH) voltage error
SERVICE SPECIFICATIONS
Code No.B1458: Rear side impact sensor (LH) communication errorCode No.B1459: Rear side impact sensor (LH) communication impossible
Code No.B1406: G-sensor of front impact sensor (RH) failureCode No.B1416: G-sensor of front impact sensor (LH) failure
INSPECTION
Code No.B1443: Curtain air bag squib (RH) (power supply side) short-circuited
Code No.B1442: Curtain air bag squib (RH) (earth side) short-circuited
Code No. B1519: SRS-ECU Connector Lock Out of Order
REMOVAL AND INSTALLATION
Code No.B1422: Side-airbag squib (RH) (earth side) short-circuited
Code No.B1400: Driver’s air bag (1st squib) short-circuited Code No.B1480: Driver’s air bag (2nd squib) short-circuited
DATA LIST REFERENCE TABLE
DIAGNOSIS TROUBLESHOOTING FLOW
Code No.B1401: Driver’s air bag (1st squib) open-circuited Code No.B1481: Driver’s air bag (2nd squib) open-circuited
AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES
Code No.B1403: Driver’s air bag (2nd squib) (power supply side) short-circuitedCode No.B1483: Driver’s air bag (2nd squib) (power supply side) short-circuited
Code No.B1441: Curtain air bag squib (RH) open-circuited
Code No.B1457: Rear side impact sensor (LH) voltage error
ACTUATOR TEST REFERENCE TABLE
PASSENGER’S AIR BAG OFF INDICATOR LAMP
Code No.B1461: Seat belt pre-tensioner squib (RH) open-circuited
The Inside Rear View Mirror can’t be Set to Night Mode
REMOVAL AND INSTALLATION
Code No.B1509: Incorrect SRS-ECU
Code No.B1411: Passenger’s (front) air bag (1st squib) open-circuitedCode No.B1491: Passenger’s (front) air bag (2nd squib) open-circuited
SIDE AND CURTAIN AIR BAGS
Code No.B1426: G-sensor of side impact sensor (RH) failureCode No.B1436: G-sensor of side impact sensor (LH) failure
HEADLINING
INSPECTION
Code No.B1412: Passenger’s (front) air bag (1st squib) (earth side) short-circuitedCode No.B1492: Passenger’s (front) air bag (2nd squib) (earth side) short-circuited
DISASSEMBLY AND REASSEMBLY
AUTO-DIMMING FEATURE TEST
SIDE-AIRBAG MODULE
CHECK CHART FOR TROUBLE SYMPTOMS
DISASSEMBLY AND REASSEMBLY
Code No.B1428: Side impact sensor (RH) communication errorCode No.B1429: Side impact sensor (RH) communication impossible
Code No.B1421: Side-airbag squib (RH) open-circuited
Code No.B1408: Front impact sensor (RH) communication errorCode No.B1409: Front impact sensor (RH) communication impossible
Code No. B1570: Manual Cut Off Switch Malfunction Code No. B1571: Manual Cut Off Switch Circuit Open (For Normal/Close Terminal) Code No. B1572: Manual Cut Off Switch Circuit (Earth Side) Shorted (For Normal/Close Terminal) Code No. B1573: Manual Cut Off Switch Circuit (Power Supply Side) Shorted (For Normal/Close Terminal)Code No. B1574: Manual Cut Off Switch Circuit Open (For Normal/Open Terminal)Code No. B1575: Manual Cut Off Switch Circuit (Earth Side) Shorted (For Normal/Open Terminal) Code No. B1576: Manual Cut Off Switch Circuit (Power Supply Side) Shorted (For Normal/Open Terminal) Code No. B1577: Manual Cut Off Switch Circuit Open (For Common Terminal) Code No. B1578: Manual Cut Off Switch Circuit (Earth Side) Shorted (For Common Terminal) Code No. B1579: Manual Cut Off Switch Circuit (Power Supply Side) Shorted (For Common Terminal)Code No. B1581: Incorrect Manual Cut Off Switch
INSIDE REAR VIEW MIRROR
INSTRUMENT PANEL AND FLOOR CONSOLE
Inspection Procedure 1: Communication between the M.U.T.-III and the SRS-ECU is not possible.
Code No.B1431: Side-airbag squib (LH) open-circuited
INSPECTION
Code No.B1451: Curtain air bag squib (LH) open-circuited
SRS AIR BAG SPECIAL CONNECTOR
Code No.B1547: Cut Off for Passenger’s Front Air Bag
GENERAL INFORMATION
FRONT IMPACT SENSOR
CURTAIN AIR BAG MODULE
POST-COLLISION DIAGNOSIS
Code No.B1410: Passenger’s (front) air bag (1st squib) short-circuitedCode No.B1490: Passenger’s (front) air bag (2nd squib) short-circuited
Code No.B1471: Seat belt pre-tensioner squib (LH) open-circuited
PASSENGER’S AIR BAG OFF INDICATOR LAMP CHECK
PASSENGER’S AIR BAG CUT OFF SWITCH
Code No.B1432: Side-airbag squib (LH) (earth side) short-circuited
DOOR TRIM
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
Code No.B1463: Seat belt pre-tensioner squib (RH) (power supply side) short-circuited
SIDE IMPACT SENSOR
Code No.B1472: Seat Belt Pre-tensioner Squib (LH) (Earth Side) Short-circuited
REMOVAL AND INSTALLATION
Code No.B1417: Front impact sensor (LH) voltage error
INSPECTION
Code No.B1470: Seat Belt Pre-Tensioner (LH) (Squib) System Fault 1 (Short Circuit between Terminals of the Squib Circuit)
Code No. B1446: G-sensor of rear side impact sensor (RH) failureCode No. B1456: G-sensor of rear side impact sensor (LH) failure
DISASSEMBLY AND REASSEMBLY
Code No.B1437: Side impact sensor (LH) voltage error
BACK DOOR TRIM
MULTI-ARRANGEMENT SEAT
DISASSEMBLY AND REASSEMBLY
Code No.B1433: Side-airbag squib (LH) (power supply side) short-circuited
Code No.U1073: Bus-off
Inspection Procedure 3: When the ignition switch is turned to "ON" position (engine stopped), the SRS warning lamp does not illuminate.
REMOVAL AND INSTALLATION
Code No.B1413 Passenger’s (front) air bag (1st squib) (power supply side) short-circuitedCode No.B1493: Passenger’s (front) air bag (2nd squib) (power supply side) short-circuited
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
PASSENGER’S (FRONT) AIR BAG MODULE
FLOOR CARPET
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
Code No.B1427: Side impact sensor (RH) voltage error
Code No.B1489: Air Bag Off Indicator Lamp does not Switch Off
INTERIOR TRIM
SEAT BELT WITH PRE-TENSIONER
SRS WARNING LAMP CHECK
Code No.B1430: Side-airbag squib (LH) short-circuited
Code No.B1489: Air Bag Off Indicator Lamp does not Illuminate
Code No.B1404: Driver’s Air Bag (1st Squib) Activating Circuit Short-circuitedCode No.B1405: Driver’s Air Bag (1st Squib) Activating Circuit Open-circuitedCode No.B1414: Passenger’s (Front) Air Bag (1st Squib) Activating Circuit Short-circuitedCode No.B1415: Passenger’s (Front) Air Bag (1st Squib) Activating Circuit Open-circuitedCode No.B1424: Side-airbag Squib (RH) Activating Circuit Short-circuitedCode No.B1425: Side-airbag Squib (RH) Activating Circuit Open-circuitedCode No.B1434: Side-airbag Squib (LH) Activating Circuit Short-circuitedCode No.B1435: Side-airbag Squib (LH) Activating Circuit Open-circuitedCode No.B1444: Curtain Air Bag Squib (RH) Activating Circuit Short-circuitedCode No.B1445: Curtain Air Bag Squib (RH) Activating Circuit Open-circuitedCode No.B1454: Curtain Air Bag Squib (LH) Activating Circuit Short-circuitedCode No.B1455: Curtain Air Bag Squib (LH) Activating Circuit Open-circuitedCode No.B1464: Seat Belt Pre-tensioner Squib (RH) Activating Circuit Short-circuitedCode No.B1465: Seat Belt Pre-tensioner Squib (RH) Activating Circuit Open-circuitedCode No.B1466: Analog G-sensor MalfunctionCode No.B1467: Safing G-sensor Open-circuited (For Frontal Collision)Code No.B1468: Safing G-sensor Short-circuited (For Frontal Collision)Code No.B1469: Safing G-sensor Malfunction (For Side Collision)Code No.B1474: Seat Belt Pre-tensioner Squib (LH) Activating Circuit Short-circuitedCode No.B1475: Seat Belt Pre-tensioner Squib (LH) Activating Circuit Open-circuitedCode No.B1478: SRS-ECU Capacitor Circuit Voltage too HighCode No.B1479: SRS-ECU Capacitor Circuit Voltage too LowCode No.B1484: Driver’s Air Bag (2nd Squib) Activating Circuit Short-circuitedCode No.B1485: Driver’s Air Bag (2nd Squib) Activating Circuit Open-circuitedCode No.B1494: Passenger’s (Front) Air Bag (2nd Squib) Activating Circuit Short-circuitedCode No.B1495: Passenger’s (Front) Air Bag (2nd Squib) Activating Circuit Open-circuitedCode No.B1496: SRS-ECU Non-volatile Memory (EEPROM)Code No.B1497: SRS-ECU Application Specific Integrated Circuit (For Frontal Activation)Code No.B1498: SRS-ECU ROM or RAMCode No.B1548: CAN Communication ImpossibleCode No.B1549: CAN Communication ErrorCode No.B1554: SG BY-PASS Circuit MalfunctionCode No.B1555: SG BY-PASS Circuit (Field Effect Transistor) OpenCode No.B1557: SRS-ECU Application Specific Integrated Circuit
Code No.B1450: Curtain air bag squib (LH) short-circuited
Code No.B1476: Power Supply Voltage (Ig1 (A) Voltage) Drops Abnormally. (Fuse No.2 Circuit) Code No.B1477: Power Supply Voltage (Ig1 (B) Voltage) Drops Abnormally. (Fuse No.3 Circuit)
INSPECTION
SRS-ECU
Code No.1402: Driver’s air bag (1st squib) (earth side) short-circuited Code No.1482: Driver’s air bag (2nd squib) (earth side) short-circuited
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
Code No.B1453: Curtain air bag squib (LH) (power supply side) short-circuited
REMOVAL AND INSTALLATION
SECOND SEAT
Code No.B1462: Seat belt pre-tensioner squib (RH) (earth side) short-circuited
INSPECTION
Code No.B1488: Air Bag Off Indicator Lamp Circuit Malfunction
DIAGNOSIS TROUBLESHOOTING FLOW
Code No.B1418: Front impact sensor (LH) communication errorCode No.B1419: Front impact sensor (LH) communication impossible
DISASSEMBLY AND REASSEMBLY
Code No.B1438: Side impact sensor (LH) communication errorCode No.B1439: Side impact sensor (LH) communication impossible
Code No.B1420: Side-airbag squib (RH) short-circuited
FAIL-SAFE FUNCTION
Code No.B1440: Curtain air bag squib (RH) short-circuited
INSPECTION
CHECK CHART FOR DIAGNOSIS CODES
Code No.B1460: Seat belt pre-tensioner squib (RH) short-circuited
INDIVIDUAL COMPONENT SERVICE
SERVICE PRECAUTIONS
Code No.B1452: Curtain air bag squib (LH) (earth side) short-circuited
REMOVAL AND INSTALLATION
VACUUM HOSE CHECK
EMISSION REDUCTION SYSTEM
Code No. 23 Engine-A/T-ECU and Its Related Components.
CONSTRUCTION AND OPERATION
COMPONENT LOCATION (EVAPORATIVE EMISSION CONTROL SYSTEM)
DATA LIST REFERENCE TABLE <6G7>
COMPONENT LOCATION (EXHAUST GAS RECIRCULATION SYSTEM)
POSITIVE CRANKCASE VENTILATION VALVE CHECK
REMOVAL AND INSTALLATION
SPECIAL TOOL
SERVICE SPECIFICATION(S)
SPECIAL TOOLS
EMISSION CONTROL DEVICE REFERENCE TABLE
EXHAUST GAS RECIRCULATION (EGR) SYSTEM
No. 1 EXHAUST GAS TEMPERATURE SENSOR CHECK
ENGINE COOLANT TEMPERATURE SENSOR CHECK
CRUISE CONTROL SYSTEM COMPONENT CHECK
REMOVAL AND INSTALLATION
CHECK CHART FOR TROUBLE SYMPTOMS
GENERAL INFORMATION
Inspection Procedure 4: When the "CANCEL" Switch is Set to ON, Cruise Control is not Cancelled.
INTAKE AIR TEMPERATURE SENSOR CHECK
COMPONENT LOCATION (CRANKCASE EMISSION CONTROL SYSTEM)
CHECK CHART FOR TROUBLE SYMPTOMS <4M4>
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
POSITIVE CRANKCASE VENTILATION SYSTEM CHECK
GENERAL INFORMATION (EVAPORATIVE EMISSION CONTROL SYSTEM)
AIR FLOW SENSOR CHECK
Inspection Procedure 5: Hunting (Repeated Acceleration and Deceleration) Occurs at the Set Vehicle Speed.
CHECK CHART FOR DIAGNOSIS CODES <4M4>
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
VACUUM HOSE CHECK
CRANK ANGLE SENSOR CHECK
EXHAUST DIFFERENTIAL PRESSURE SENSOR AMBIENT AIR TEMPERATURE SENSOR CHECK
GENERAL INFORMATION (DIESEL PARTICULATE FILTER SYSTEM)
CHECK AT THE ECU TERMINALS
PURGE CONTROL SYSTEM CHECK
Code No.P1564: Abnormal voltage at cruise control switch.
DIAGNOSIS TROUBLESHOOTING FLOW
Inspection Procedure 3: When the "CANCEL" Switch is Set to ON, Cruise Control is not Cancelled.
No. 2 EXHAUST GAS TEMPERATURE SENSOR (CATALYST TEMPERATURE) CHECK
COMPONENT LOCATION
GENERAL INFORMATION (EXHAUST GAS RECIRCULATION SYSTEM)
COMPONENT LOCATION (DPF SYSTEM)
Code No.P1571: Malfunction of the Stop Lamp Switch System.
Inspection Procedure 4: Cruise Control cannot be Set (No Response when the "COAST/SET" Switch and the "ACC/RES" Switch is Pressed.)
VACUUM HOSE INSTALLATION
Inspection Procedure 6: Hunting (Repeated Acceleration and Deceleration) Occurs at the Set Vehicle Speed.
REMOVAL AND INSTALLATION
No. 3 EXHAUST GAS TEMPERATURE SENSOR (DPF TEMPERATURE) CHECK
Inspection Procedure 3: When the Selector Lever is Moved to "N" Position, Cruise Control is not Cancelled.
VACUUM HOSE PIPING DIAGRAM
Code No.22 Stop Lamp Switch System.
VACUUM CIRCUIT DIAGRAM
GENERAL INFORMATION
CHECK AT THE ECU TERMINALS
EXHAUST GAS RECIRCULATION (EGR) SYSTEM
CRANKCASE VENTILATION SYSTEM
CRUISE CONTROL SWITCH CHECK
VACUUM HOSE INSTALLATION
Inspection Procedure 7: When "ON/OFF" Switch is Turned ON, the Cruise Control Indicator Lamp does not Illuminate (However, the Cruise Control System is Normal.)
DATA LIST REFERENCE TABLE
EXHAUST GAS RECIRCULATION VALVE (DC MOTOR) CHECK
Inspection Procedure 6: When "ON/OFF" Switch is Turned ON, the Cruise Control Indicator Lamp does not Illuminate (However, the Cruise Control System is Normal.)
GENERAL INFORMATION
CHECK CHART FOR DIAGNOSIS CODES <6G7>
Inspection Procedure 2: When the Clutch Pedal is Depressed, cruise Control is not Cancelled.
GENERAL INFORMATION (EXHAUST GAS RECIRCULATION SYSTEM)
GENERAL INFORMATION
FORCIBLE DPF REGENERATION
DIESEL PARTICULATE FILTER (DPF) SYSTEM
SERVICE SPECIFICATION(S)
GENERAL INFORMATION (CRANKCASE EMISSION CONTROL SYSTEM)
EMISSION REDUCTION SYSTEM
CHECK AT ENGINE-A/T-ECU TERMINAL <6G7>
REMOVAL AND INSTALLATION
GENERAL INFORMATION
CHECK AT ENGINE-ECU TERMINAL <4M4>
CHECK CHART FOR TROUBLE SYMPTOMS <6G7>
GENERAL INFORMATION
EXHAUST GAS RECIRCULATION VALVE (STEPPER MOTOR) CHECK
VACUUM CIRCUIT DIAGRAM
GENERAL INFORMATION
GENERAL INFORMATION
DIAGNOSIS FUNCTION
Inspection Procedure 5: Cruise Control cannot be Set (No Response when the "COAST/SET" Switch and the "ACC/RES" Switch is Pressed.)
Inspection Procedure 2: When the Selector Lever is Moved to "N" Position, Cruise Control is not Cancelled.
DIESEL PARTICULATE FILTER (DPF) SYSTEM
VACUUM HOSE PIPING DIAGRAM
DATA LIST REFERENCE TABLE <4M4>
EVAPORATIVE EMISSION CONTROL SYSTEM
Inspection Procedure 1: When the Brake Pedal is Depressed, Cruise Control is not Cancelled.
Code No.15 Cruise Control Switch System.
PURGE CONTROL SOLENOID VALVE CHECK
Inspection Procedure 1: When the Brake Pedal is Depressed, Cruise Control is not Cancelled.
REMOVAL AND INSTALLATION
SERVICE SPECIFICATIONS
REMOVAL AND INSTALLATION
PARKING BRAKE LINING SEATING PROCEDURE
GENERAL INFORMATION
PARKING BRAKE LEVER STROKE CHECK AND ADJUSTMENT
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
PARKING BRAKE SWITCH CHECK
INSPECTION
GENERAL INFORMATION
FUSIBLE LINK AND FUSE
DIODE
SOLENOID AND SOLENOID VALVE
INSPECTION CONNECTOR
SENSOR
EARTH CABLE
ECU
EARTH
RELAY
DATA LIST REFERENCE TABLE
BRACKET REPAIR OF HEADLAMP ASSEMBLY
Code No. 24 Pitch Angle Abnormality
DIAGNOSIS CODE CHART
Code No.L0432 RLS RS Adaptation Error
SPEEDOMETER CHECK
SPECIAL TOOLS
Diagnosis Item 14: Diagnose when the M.U.T.-III cannot receive the data sent by engine-A/T-ECU <3800> or engine-ECU <3200>.
INSPECTION
Code No.U1504 RLS LIN Timeout
Code No.U1507 CAN-LIN-SWS Converter (LIN comm.)
Code No.15 Display time-out
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING
Diagnosis Item 17: Diagnose when the M.U.T.-III cannot receive the data sent by ASTC-ECU.
Inspection Procedure C-12: The hazard warning lamp switch signal is not received.
Inspection Procedure B-4: Seat belt reminder function does not work normally.
Inspection Procedure 5: The Screen is not Normal in the Navigation Mode. (The own vehicle mark is dislocated.)
FRONT FOG LAMP RELAY CONTINUITY CHECK
Inspection Procedure 3: The Personal Lamp does not Illuminate Normally.
HEIGHT SENSOR CHECK
Code No.01 Trouble in SWS Communication Line System or ETACS-ECU
REMOVAL AND INSTALLATION
Inspection Procedure B-3: Turn-signal lamp operation sound function does not work normally.
Code No.U1532 CAN-LIN SWS Conv. (RLS LIN comm.)
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING
REMOVAL AND INSTALLATION
Inspection Procedure 4: The Fog Lamp Indicator does not Illuminate.
Inspection Procedure 7: GPS Signal can not be Received.
TROUBLE SYMPTOM CHART
TROUBLE SYMPTOM CHART
SPECIAL TOOL
DIAGNOSIS FUNCTION
TROUBLE SYMPTOM CHART
Inspection Procedure 4: Noise Appears at Certain Places when Travelling.
Inspection Procedure 3: The Personal Lamp does not Illuminate Normally.
Inspection Procedure 10: There is Noise but No Reception for LW/MW/FM or No Sound from LW/MW/FM.
DIAGNOSIS TROUBLESHOOTING FLOW
Inspection Procedure 3: The High-beam and Low-beam Headlamps do not Illuminate when the Passing Switch is Operated.
FUNCTION
Inspection Procedure C-15: The driver’s door lock actuator switch (unlock switch) signal is not received.
ID CODES REGISTRATION CRITERIA TABLE <3800>
LIGHTING CONTROL SENSOR REMOVAL AND INSTALLATION
Inspection Procedure 2: The Room Lamp does not Illuminate Normally.
Inspection Procedure 6: The FM/MW/LM Radio Broadcasting can not be Received.
REMOVAL AND INSTALLATION
DEFOGGER RELAY CHECK
GENERAL INFOMATION
Inspection Procedure A-1: When the ignition switch is at the LOCK (OFF) position, the functions do not work normally. Check the battery power supply circuit to the ETACS-ECU.
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
KEY REMINDER SWITCH CONTINUITY CHECK
SELF-DIAGNOSIS
DIAGNOSIS CODE CHART
TROUBLE SYMPTOM CHART
Diagnosis Item 15: Diagnose when the M.U.T.-III cannot receive the data sent by A/T-ECU <3200-A/T>.
Code No.01 Trouble in SWS Communication Line System or ETACS-ECU
REMOVAL AND INSTALLATION
Inspection Procedure 4: The Headlamp Automatic-shutdown Function does not Work Normally.
SERVICE SPECIFICATIONS
TROUBLE SYMPTOM CHART
Code No.U1109 ETACS CAN Timeout
Inspection Procedure C-20: Each switch signal of the keyless entry transmitter is not received.
Inspection Procedure 2: No Sound is Heard.
SERVICE MODE
Inspection Procedure 5: Obstacle is not Detected even when The Selector Lever is Shifted to "R" (Reverse) Position.
Code No. B1722: Transponder antenna failure
Inspection Procedure 3: The Rear Display Displays the DVD Video Picture, but the Sound is not Played.
SPECIAL TOOLS
GENERAL INFORMATION
Code No.21 Meter (CAN message)
SPECIAL TOOLS
SERVICE MODE
Inspection Procedure 8: The High-beam Indicator Lamp does not Illuminate.
Code No.11: Transponder communication system or radio interference of key ID.
Code No.05 Communication Error with Power Window Main Switch
Inspection Procedure 1: The Low-beam Headlamps do not Illuminate Normally.
Inspection Procedure C-17: The driver’s seat belt switch signal is not received.
HEADLAMP AUTOMATIC-SHUTDOWN FUNCTION CHECK
DATA LIST REFERENCE TABLE
Inspection Procedure 4: The Luggage Compartment Lamp does not Illuminate Normally.
Inspection Procedure 3: The Reversing Sensor OFF Indicator Lamp does not Illuminate.
Inspection Procedure B-2: Door-ajar warning buzzer function does not work normally.
Code No.U1206 Communication standby command the flag malfunction
Diagnosis Item 7: Diagnose when the M.U.T.-III cannot receive the data sent by centre display.
Inspection Procedure 9: The Rear Display does not Change to Nighttime Brightness when the Headlamp is Illuminated.
REMOVAL AND INSTALLATION
LUMINOUS INTENSITY MEASUREMENT
Inspection Procedure C-4: The front fog lamp switch signal is not received.
TROUBLE SYMPTOM CHART
GENERAL INFORMATION
Inspection Procedure 2: The Room Lamp does not Illuminate Normally.
Code No.03 Communication Error with Front-ECU
Inspection Procedure 3: No Sound is Heard from one of the Speakers.
Inspection Procedure 2: Check the Centre Display Unit Power Supply Circuit.
STRUCTURE
SPECIAL TOOLS
Inspection Procedure B-2: Door-ajar warning buzzer function does not work normally.
SPECIAL TOOLS
Inspection Procedure 4: Communication with the Sunroof Motor Assembly (Sunroof-ECU) is not Possible.
TROUBLE SYMPTOM CHART
Inspection Procedure 8: CD/DVD cannot be Played.
HOW TO REGISTER KEY ID <3200>
Code No.U1700 SWS Communication Line
Inspection Procedure 4: The engine does not start. (cranking occurs but initial combustion does not) <3200>
Inspection Procedure 1: The Front Fog Lamps do not Illuminate Normally.
Inspection Procedure 3: No Sound is Heard from one of the Speakers.
TROUBLE SYMPTOM CHART
HOW TO SET THE COMPASS
Inspection Procedure 4: One of Reversing Sensor (Corner Sensor and Back Sensor) does not Detect The Obstacle.
TROUBLE SYMPTOM CHART <3800>
Code No.U1108 Meter CAN Timeout
CUSTOMISE FUNCTION
REPLACEMENT OF REPLACEABLE BULB
REMOVAL AND INSTALLATION
Inspection Procedure 3: The ignition key cannot be registered with the M.U.T.-III. <3200>
GENERAL INFORMATION
SPECIAL TOOLS
Diagnosis Item 13: Diagnose when the M.U.T.-III cannot receive the data sent by G and yaw rate sensor.
ACTUATOR TEST REFERENCE TABLE
AUTO LAMP FUNCTION CHECK
INPUT SIGNAL CHART
Inspection Procedure 14: CD can Not be Inserted.
Diagnosis Item 9: Diagnose when the M.U.T.-III cannot receive the data sent by immobilizer-ECU <3200>.
REAR FOG LAMP RELAY CONTINUITY CHECK
CAN CONVERTER-ECU TERMINAL VOLTAGE
Code No.U1570 CAN-LIN-SWS converter (LIN bus)
Inspection Procedure 3: No Sound is Heard from One of the Speakers.
Inspection Procedure 5: The Auto Lamp Function does not Work Normally.
PRECAUTIONS ON SERVICING MMCS
Inspection Procedure 1: The Hazard Warning Lamps do not Illuminate.
Diagnosis Item 2: Diagnose shorts in the earth to CAN bus line.
Inspection Procedure 3: The Illumination of the Steering wheel Remote Control Switch does not Come On.
REMOVAL AND INSTALLATION
Diagnosis Item 5: Diagnose when the M.U.T.-III cannot receive the data sent by combination meter.
Inspection Procedure 3: The High-beam and Low-beam Headlamps do not Illuminate when the Passing Switch is Operated.
SPECIAL TOOLS
Inspection Procedure 1: The Low-beam Headlamps do not Illuminate Normally.
PRINTED HEATER CHECK
TROUBLE SYMPTOM CHART
CHECK CHART FOR TROUBLE SYMPTOMS
DISASSEMBLY AND ASSEMBLY
Inspection Procedure 13: Using the Auto Select Function, Too Few Automatic Stations are Selected.
REMOVAL AND INSTALLATION
Inspection Procedure 1: Power Supply Circuit.
Diagnosis Item 12: Diagnose when the M.U.T.-III cannot receive the data sent by SRS-ECU.
Code No.U1073 Bus off
Code No.21 Malfunction of the Height Sensor (Rear)
REMOVAL AND INSTALLATION
Inspection Procedure 4: The Headlamp Automatic-shutdown Function does not Work Normally.
TROUBLE SYMPTOM CHART
GENERAL INFORMATION
Diagnosis Item 16: Diagnose when the M.U.T.-III cannot receive the data sent by transfer-ECU.
Inspection Procedure 9: Image of a DVD is Played, but no Sound is Played.
SERVICE REMINDER FUNCTION SET
FUNCTION AND CONTROL BY ETACS-ECU
REMOVAL AND INSTALLATION
Inspection Procedure 12: The Turn-signal Indicator Lamps does not Illuminate.
Code No.U1109: ETACS-ECU Time-out
Inspection Procedure C-5: The driver’s door switch signal is not received.
REAR FOG LAMP REMOVAL AND INSTALLATION
Inspection Procedure 7: Daytime Running Lamp Function does not Work Normally.
Code No.02 Communication Error with Column Switch
Code No.U1708 ETACS SWS Timeout
Inspection Procedure 2: Neither Right nor Left Automatic Levelling Operates.
BEFORE COMMENCING TROUBLESHOOTING
COSTOMISE FUNCTION
Inspection Procedure 9: Ever-Present Noise.
Inspection Procedure C-18: Signal is not received from the remote controlled mirror switch (folding/unfolding switch).
Inspection Procedure 2: The Rear Fog Lamp do not Illuminate Normally.
SPECIAL TOOLS
DIAGNOSIS CODE CHART <3200>
ID CODES REGISTRATION CRITERIA TABLE <3200>
FRONT FOG LAMP REMOVAL AND INSTALLATION
DIAGNOSIS FUNCTIONS
SPEAKER TEST
SPECIAL TOOL
TEST EQUIPMENT
Code No.25 CAN converter-ECU time-out
TROUBLE SYMPTOM CHART
Inspection Procedure B-4: Seat belt reminder function does not work normally.
SERVICE SPECIFICATION(S)
Inspection Procedure 1: The Diagnosis Code is not Set.
CHECK AT ECU TERMINALS
SERVICE SPECIFICATION(S)
Code No.14 Meter time-out
REMOVAL AND INSTALLATION
SPECIAL TOOLS
Code No.11 Engine CAN Timeout
Diagnosis Item 8: Diagnose when the M.U.T.-III cannot receive the data sent by steering wheel sensor.
Inspection Procedure 6: Communication with the SWS Monitor is not Possible.
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING
Inspection Procedure 11: One of the turn-signal lamps does not illuminate.
Code No.03 Communication Error with Front-ECU
Inspection Procedure 2: No Sound is Heard.
Inspection Procedure 1: The Reversing Sensor System does not Operate.
Inspection Procedure 1: The Approach Lamps does not Illuminate or Extinguish Normally.
EXTERIOR LAMPS
Inspection Procedure 3: The ignition key cannot be registered with the M.U.T.-III. <3800>
Code No.B1702: Reception error of key ID
Inspection Procedure 1: No Navigation Screen is Displayed.
Inspection Procedure C-11: The key reminder switch signal is not received.
HEADLAMP REMOVAL AND INSTALLATION
GENERAL INFORMATION
Inspection Procedure 2: The High-beam Headlamps do not Illuminate Normally.
Inspection Procedure 7: Daytime Running Lamp Function does not Work Normally.
CENTRE DISPLAY
GENERAL INFORMATION
Code No.02 Communication Error with Column Switch
Inspection Procedure 1: Power of Radio and CD Player or CD Changer does not Turn ON when the Ignition Switch is in the "ACC" Position or "ON" Position.
IGNITION SWITCH CONTINUITY CHECK
CAN COMMUNICATION-RELATED DIAGNOSIS CODE (U CODE) TABLE
COSTOMISE FUNCTION
TROUBLE SYMPTOM CHART
REMOVAL AND INSTALLATION
REVERSING SENSOR (CORNER SENSOR AND BACK SENSOR)
Inspection Procedure 2: No Sound is Heard.
FRONT ROOM LAMP CONTINUITY CHECK
Inspection Procedure C-6: The column switch (lighting, turn-signal lamp and headlamp washer switch) signal is not received.
SPECIAL TOOLS
Inspection Procedure B-1: Lamp reminder buzzer function does not work normally.
Code No.12 Engine-A/T-ECU time-out (related to A/T)
Diagnosis Item 3: Diagnose shorts between CAN_H and L lines.
REMOVAL AND INSTALLATION
Code No.04 Communication Error with Sunroof-ECU
GENERAL INFORMATION
Code No.04 Communication Error with Sunroof-ECU
HAZARD WARNING LAMP SWITCH CONTINUITY CHECK
SPECIAL TOOLS
Inspection Procedure 5: The Screen is not Normal in the Navigation Mode. (The own vehicle mark is dislocated.)
Inspection Procedure 4: The engine does not start. (cranking occurs but initial combustion does not) <3800>
Inspection Procedure 2: Malfunction of the ignition switch power supply system
REMOVAL AND INSTALLATION
FOG LAMP SWITCH REMOVAL AND INSTALLATION
Code No.10 Bus off
Inspection Procedure 4: The Rear Display Plays the DVD Video Sound, but the Picture is not Displayed.
DIAGNOSIS CODE CHART
Rear view camera image is not displayed normally.
Inspection Procedure 1: The Hazard Warning Lamps do not Illuminate.
HEADLAMP AIMING
DIAGNOSIS TROUBLESHOOTING FLOW
SPECIAL TOOLS
SERVICE SPECIFICATIONS
DIAGNOSIS CODE CHART
DIAGNOSIS TROUBLESHOOTING FLOW
GENERAL INFORMATION
Inspection Procedure 1: The ignition key cylinder illumination lamp does not illuminate/extinguish normally.
GENERAL INFORMATION
Inspection Procedure C-5: The driver’s door switch signal is not received.
Code No.B1703: Key ID inconsistent
Inspection Procedure 4: The Navigation System can be Operated while the Vehicle is Driven.
Diagnosis Item 1: Diagnose shorts in the power supply to CAN bus line.
CUSTOMISE FUNCTION
REMOVAL AND INSTALLATION
DATA LIST REFERENCE TABLE
ERROR MESSAGE
Code No.14 Meter CAN Timeout/Not equipped
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING
Diagnosis Item 11: Diagnose the lines between the joint connectors (CAN1 and CAN2).
TROUBLE SYMPTOM CHART
Inspection Procedure 5: The Headlamp Automatic Levelling Warning Lamp does not Go Out.
PULSE CHECK
Code No.32 AUDIO (serial message)
Code No.B1201 Trouble of fuel information
DIAGNOSIS TROUBLESHOOTING FLOW
INTERIOR LAMPS
Code No.05 Communication Error with Power Window Main Switch
INSPECTION CHART FOR DIAGNOSIS CODE
Code No.U1101 Engine-A/T-ECU Time-out (Related to Automatic Transmission)
TROUBLE SYMPTOM CHART
FRONT FOG LAMP BULB REPLACEMENT
Inspection Procedure 3: One of the front fog lamps does not illuminate.
REMOVAL AND INSTALLATION
Inspection Procedure 7: The Foot Lamps and Ceiling Lamp do not Illuminate or Extinguish Normally.
GENERAL INFORMATION
FUEL GAUGE UNIT CHECK
Diagnosis Item 4: Diagnose the terminator resistors.
SPECIAL TOOLS
DIAGNOSIS FUNCTION
LIGHTING CONTROL SENSOR (LAMP SENSOR) CHECK
VEHICLE MAGNETIC COMPENSATION
DIAGNOSIS TROUBLESHOOTING FLOW
Inspection Procedure 5: Engine Coolant Temperature Gauge does not Work (other meters work).
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING
Inspection Procedure 9: Malfunction of the CAN Converter-ECU power supply circuit.
GENERAL INFORMATION
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING
Inspection Procedure 1: The M.U.T.-III cannot communicate with the immobilizer-ECU. <3200>
Code No.U1073: Bus off
TROUBLE SYMPTOM CHART <3200>
SPECIAL TOOLS
Code No.L0434 RLS Rain Sensor ErrorCode No.L0436 RLS Lamp Sensor Error
SPECIAL TOOLS
SERVICE PRECAUTIONS
Inspection Procedure A-1: When the ignition switch is at the LOCK (OFF) position, the functions do not work normally. Check the battery power supply circuit to the ETACS-ECU.
TROUBLE SYMPTOM CHART
EXPLANATION ABOUT THE M.U.T.-III CAN BUS DIAGNOSTICS
Code No.31 A/C (serial message)
Inspection Procedure 2: MPI system-related diagnosis code No.P0513 is set, and communication between M.U.T.-III and immobilizer cannot be established. <3800>
Inspection Procedure 2: No Sound is Heard.
SPECIAL TOOLS
FLUID LEVEL AND SPECIFIC GRAVITY INSPECTION
Inspection Procedure 2: No Sound is Heard.
DIAGNOSIS TROUBLESHOOTING FLOW
Inspection Procedure 5: The Auto Lamp Function does not Work Normally.
Code No. B1731: Communication error with the engine-ECU
Inspection Procedure 5: The Rear Display not displays the Navigation System Picture.
SERVICE PRECAUTIONS
Inspection Procedure 6: Interior Lamp Automatic Shutoff Function does not Work Normally.
Code No.31 Defective Levelling Unit
Inspection Procedure 2: The Rear Display DVD Player does not Play the Inserted DVD Video Disc.
Inspection Procedure C-9: When the power window main switch is operated, the switch signals are not received.
Code No.B1766: Transponder registered for other vehicle
Inspection Procedure C-13: The rear fog lamp switch signal is not received.
Code No.19 ETACS CAN Timeout
MAIN UNIT TERMINAL VOLTAGE
Inspection Procedure 4: The Luggage Compartment Lamp does not Illuminate Normally.
Inspection Procedure 3: No Sound is Heard from One of the Speakers.
Inspection Procedure 18: CD can not be ejected.
Inspection Procedure 1: Communication with the Column Switch (Column-ECU) is not Possible.
DIAGNOSIS CODE CHART <3800>
REMOVAL AND INSTALLATION
Inspection Procedure 10: Sound of a DVD can be Played, but no Image is Played.
Code No.22 Malfunction of the Height Sensor (Front)
Inspection Procedure B-3: Turn-signal lamp operation sound function does not work normally.
FUNCTION AND CONTROL BY ETACS-ECU
TROUBLE SYMPTOM CHART
Diagnosis Item 6: Diagnose when the M.U.T.-III cannot receive the data sent by ETACS-ECU.
REMOVAL AND INSTALLATION
Inspection Procedure C-21: The interior lamp loaded signal is not detected.
SPECIAL TOOLS
Inspection Procedure 6: The Picture and Sound of External Input are not Played.
GENERAL INFORMATION
SPEAKER TEST
Inspection Procedure C-19: The interior lamp "all on" or "all off" switch signal is not sent to the ETACS-ECU.
Inspection Procedure 2: The Rear Fog Lamp do not Illuminate Normally.
Inspection Procedure 8: No Sound is Output from the Wireless Headphone.
CAMERA SETTING
Inspection Procedure 10: The Turn-signal Lamps do not Illuminate.
Inspection Procedure 5: Communication with the Power Window Main Switch (Power Window Module) is not Possible.
GENERAL INFORMATION
Inspection Procedure 5: Check the power supply and earth circuit to the immobilizer-ECU. <3200>
Inspection Procedure 12: Distortion on LW/MW/FM.
TROUBLE SYMPTOM CHART
FOG LAMP SWITCH CONTINUITY CHECK
DIAGNOSIS FUNCTION
BATTERY CHARGING
REMOVAL AND INSTALLATION
Diagnosis Item 10: Diagnose when the M.U.T.-III cannot receive the data sent by CAN converter-ECU .
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING
TACHOMETER CHECK
CHECK AT ECU TERMINALS
REMOVAL AND INSTALLATION
Inspection Procedure 1: The Tail Lamps do not Illuminate Normally.
Inspection Procedure 17: Sound Quality is Poor.
STEERING WHEEL REMOTE CONTROL SWITCH CONTINUITY CHECK
HEADLAMP LEVELLING SWITCH REMOVAL AND INSTALLATION
Inspection Procedure 2: The System can not Be Activated or Deactivated Even When The Sonar Cancel Switch is Pressed.
INSPECTION
Inspection Procedure 10: The Turn-signal Lamps do not Illuminate.
DIAGNOSIS CODE CHART
Inspection Procedure 1: Steering Wheel Remote Control Switch does not Function.
Inspection Procedure 7: The Rear Display Sound is not Output from the Speaker.
Inspection Procedure 3: One of the automatic levellings does not work.
VEHICLE SPEED SENSOR CHECK
Inspection Procedure 1: Communication with the M.U.T.-III is not Possible.
REMOVAL AND INSTALLATION
DIAGNOSIS TROUBLESHOOTING FLOW
BATTERY TEST
DIAGNOSIS TROUBLESHOOTING FLOW
REMOVAL AND INSTALLATION
Code No.U1100 Engine-ECU or Engine-A/T-ECU Time-out (Related to Engine)
Inspection Procedure 2: Speedometer does not Work (Other Meters Work).
Inspection Procedure C-14: All the door switch signals are not received.
DIAGNOSIS TROUBLESHOOTING FLOW
Inspection Procedure C-1: The ignition switch (ACC) signal is not received.
Inspection Procedure 7: GPS Signal can not be Received.
PRECAUTIONS ON HOW TO REPAIR THE CAN BUS LINES
Inspection Procedure 8: The Compass does not Indicate Normally.
Inspection Procedure 3: Tachometer does not Work (other meters work).
CAN BUS DIAGNOSTICS TABLE
Inspection Procedure 8: Some Noise Appears When There is Vibration or Shocks During Travelling.
GENERAL INFORMATION
Inspection Procedure 5: Check the power supply and earth circuit to the immobilizer-ECU. <3800>
Inspection Procedure C-3: The "R" position signal is not received.
Inspection Procedure 15: No Sound. (CD only)
HOW TO CONNECT THE SWS MONITOR
Inspection Procedure C-7: The column switch (windshield wiper washer and rear wiper washer switch) signal is not received.
DIAGNOSIS FUNCTION
DIAGNOSIS CODE CHART
Inspection Procedure 7: "Audio com error" is displayed.
Code No.10 Bus-off
Inspection Procedure C-2: The ignition switch (IG1) signal is not received.
Inspection Procedure 6: The Radio and CD Player or CD Changer Information cannot be Displayed or the Display is not Normal.
AUDIO AND VIDEO ADAPTER CHECK
REMOVAL AND INSTALLATION
Code No.30 A/C serial Timeout
Code No. 23 Height Sensor Power Supply Short to Earth
DIAGNOSTIC FUNCTION
Inspection Procedure 4: "-" is Displayed on the Driving Information Display or the Display is not Normal.
Inspection Procedure 2: Communication with the ETACS-ECU is not Possible.
HEADLAMP AUTOMATIC LEVELLING MOTOR DRIVE TEST
Inspection Procedure 2: Steering Wheel Remote Control Switch does not Function.
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING
Inspection Procedure 7: The Foot Lamps and Ceiling Lamp do not Illuminate or Extinguish Normally.
Code No.U1112: SRS-ECU Time-out
Inspection Procedure 7: The Rear Display Sound is not Output from the Speaker.
INTRODUCTION TO AUDIO SYSTEM DIAGNOSIS
WIPER/WASHER SWITCH CONTINUITY CHECK
Inspection Procedure 11: Poor Reception.
Inspection Procedure 1: The Rear Display does not Display at all.
REMOVAL AND INSTALLATION
GENERAL INFORMATION
CHECK AT ECU TERMINAL
Inspection Procedure 4: Fuel Gauge does not work (other meters work).
Inspection Procedure B-1: Lamp reminder buzzer function does not work normally.
GENERAL INFORMATION
Inspection Procedure C-15: The driver’s door lock actuator switch (unlock switch) signal is not received.
Inspection Procedure A-2: Communication with the M.U.T.-III is not possible
Inspection Procedure 5: Mixed with Noise, Only at Night.
DIAGNOSIS FUNCTION
TROUBLESHOOTING
Inspection Procedure 6: Broadcasts can be Heard, but Each of LW/MW/FM has a lot of Noise.
HEIGHT SENSOR REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
Inspection Procedure 1: The Interior Lamps (Room Ramp, Rear Personal Lamps, Door Lamps, Luggage Compartment Lamp, Key Illumination Lamp) does not Illuminate or Extinguish Normally.
Inspection Procedure 1: The Approach Lamps does not Illuminate or Extinguish Normally.
Code No.B1761: Chassis No. not recorded
SYSTEM OPERATION
HEADLAMP AUTOMATIC LEVELLING-ECU REMOVAL AND INSTALLATION
Inspection Procedure 6: Interior Lamp Automatic Shutoff Function does not Work Normally.
Code No.U1073 Bus-off
CHECK AT ECU TERMINALS
Inspection Procedure C-14: All the door switch signals are not received.
Inspection Procedure 16: CD Sound Skips.
Inspection Procedure 3: Communication with the Front-ECU is not Possible.
REMOVAL AND INSTALLATION
DATA LIST REFERENCE TABLE
Inspection Procedure 7: There is Noise when Starting the Engine.
Inspection Procedure 1: The Front Fog Lamps do not Illuminate Normally.
Inspection Procedure 5: The Door Lamps does not Illuminate Normally.
ECU CHECK
COLUMN SWITCH (SWITCH BODY PART) CONTINUITY CHECK
CAN CONVERTER-ECU REMOVAL AND INSTALLATION
GENERAL INFORMATION
Inspection Procedure 1: The Interior Lamps (Room Ramp, Rear Personal Lamps, Door Lamps, Luggage Compartment Lamp, Key Illumination Lamp) does not Illuminate or Extinguish Normally.
Inspection Procedure 5: "-" is Displayed on the Ambient Temperature Display.
Inspection Procedure 2: One of the tail lamps, the position lamps, or the licence plate lamps does not illuminate.
FRONT FOG LAMP AIMING
BEFORE COMMENCING TROUBLESHOOTING
DIAGNOSIS CODE CHART
DIAGNOSIS TROUBLESHOOTING FLOW
Inspection Procedure 4: The Headlamp Automatic Levelling Warning Lamp does not Illuminate.
HORN RELAY CHECK
Code No.12: KEY IDs are not the same or are not registered.
Inspection Procedure 2: The High-beam Headlamps do not Illuminate Normally.
Inspection Procedure 1: The Tail Lamps do not Illuminate Normally.
Inspection Procedure 3: No Sound is Heard from one of the Speakers.
CUSTOMISE FUNCTION
Inspection Procedure 6: The Reversing Sensor OFF Indicator keeps Flashing.
CAN BUS DIAGNOSTICS
Inspection Procedure 6: One of the headlamps does not illuminate.
Inspection Procedure C-10: When the sunroof switch is operated, the switch signals are not received.
Code No.B1767 CAN-LIN-SWS Converter Internal
HEADLAMP AUTOMATIC LEVELLING-ECU TERMINAL VOLTAGE
Inspection Procedure 3: The Clock Display is not Normal.
HOW TO REGISTER KEY ID <3800>
HEADLAMP LEVELLING SWITCH CHECK
Inspection Procedure C-16: The signal from the central door lock switch (incorporated with the power windows main switch or door lock key cylinder switch) is not received.
Code No.B1200 Malfunction odometer
TROUBLE SYMPTOM CHART
Inspection Procedure 3: No Sound is Heard from One of the Speakers.
GENERAL INFORMATION
Inspection Procedure C-8: The windshield intermittent wiper volume signal is not received.
VARIABLE INDUCTION CONTROL SOLENOID VALVE CHECK <6G7>
REMOVAL AND INSTALLATION <4M4 (VEHICLES WITH OPEN FLOW TYPE DPF-A/T)>
SPECIAL TOOLS
REMOVAL AND INSTALLATION
INTERCOOLER <4M4>
REMOVAL AND INSTALLATION <6G7>
REMOVAL AND INSTALLATION <4M4 (VEHICLES WITH CLOSED TYPE DPF-A/T)>
SERVICE SPECIFICATIONS
GENERAL INFORMATION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION <6G7>
TURBOCHARGER SUPERCHARGING PRESSURE CHECK <4M4>
EXHAUST PIPE AND MAIN MUFFLER <4M4>
REMOVAL AND INSTALLATION
EXHAUST PIPE AND MAIN MUFFLER <6G7>
EXHAUST MANIFOLD
INSPECTION
AIR DUCT AND AIR CLEANER
TURBOCHARGER <4M41>
REMOVAL AND INSTALLATION <4M4>
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION <4M4 (VEHICLES WITHOUT DPF)>
VARIABLE GEOMETRY SOLENOID VALVE CHECK <4M4>
SWIRL CONTROL VALVE SYSTEM CHECK <4M4 without fuel filter switch>
REMOVAL AND INSTALLATION <4M4 (VEHICLES WITH DPF-M/T)>
SWIRL CONTROL VALVE SOLENOID CHECK <4M4 without fuel filter switch>
VARIABLE GEOMETRY ACTUATOR CHECK <4M4>
INSPECTION <4M4 (VEHICLES WITH OPEN FLOW TYPE DPF)>
INSPECTION
INTAKE MANIFOLD
VACUUM TANK CHECK <6G7>
VARIABLE INDUCTION CONTROL SYSTEM CHECK <6G7>
INSPECTION
BODY SEALING LOCATIONS
UNDERBODY ANTICORROSION AGENT LOCATIONS
ANTICORROSION PRIMER LOCATIONS
UNDERCOAT APPLICATION LOCATIONS
BODY SEALING LOCATIONS
REASSEMBLY
REAR DIFFERENTIAL LOCK DETECTION SWITCH CHECK
SEALANTS
REAR DIFFERENTIAL LOCK SYSTEM AIR LEAKAGE CHECK
DIFFERENTIAL MOUNT
DESCRIPTION OF CONSTRUCTION AND OPERATION
REMOVAL AND INSTALLATION
REAR AXLE HUB ASSEMBLY INSPECTION
DIFFERENTIAL
REMOVAL AND INSTALLATION
REAR DIFFERENTIAL LOCK SWITCH CHECK
GENERAL INFORMATION
REAR DIFFERENTIAL LOCK DETECTION SWITCH CHECK
REMOVAL AND INSTALLATION
DISASSEMBLY
TRANSFER CONTROL UNIT CHECK
GEAR OIL LEVEL CHECK
REAR DIFFERENTIAL LOCK AIR PUMP CHECK
REAR AXLE TOTAL BACKLASH CHECK
HUB BOLT REPLACEMENT
SPECIAL TOOLS
SERVICE SPECIFICATIONS
LUBRICANTS
DRIVESHAFT ASSEMBLY INSPECTION
WHEEL BEARING AXIAL PLAY CHECK
GENERAL INFORMATION
DISASSEMBLY AND REASSEMBLY
DISASSEMBLY AND REASSEMBLY
DIFFERENTIAL CASE DISASSEMBLY AND REASSEMBLY
GEAR OIL REPLACEMENT
REMOVAL AND INSTALLATION
RADIATOR CAP VALVE OPENING PRESSURE CHECK
REMOVAL AND INSTALLATION <6G7>
GENERAL INFORMATION
GENERAL INFORMATION
REMOVAL AND INSTALLATION <6G7>
SEALANTS
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION <4M4>
INSPECTION
SERVICE SPECIFICATIONS
REMOVAL AND INSTALLATION <4M4>
LUBRICANTS
REMOVAL AND INSTALLATION <4M4>
INSPECTION
SPECIAL TOOLS
REMOVAL AND INSTALLATION <4M4>
WATER PASSAGE
WATER PUMP COOLANT LEAK CHECK
REMOVAL AND INSTALLATION <6G7>
REMOVAL AND INSTALLATION <6G7>
ENGINE COOLANT LEAK CHECK
INSPECTION
ENGINE COOLANT REPLACEMENT
WATER PUMP
CONCENTRATION MEASUREMENT
Code No.U1100: Engine Time-out Error
DISASSEMBLY AND REASSEMBLY
Code No.U1120: Engine Data Error
SNAP RING, SPACER AND THRUST PLATE FOR ADJUSTMENT
TRANSFER SHIFT LEVER OPERATION CHECK
TRANSMISSION OIL REPLACEMENT
INSPECTION PROCEDURE USING AN OSCILLOSCOPE
DISASSEMBLY AND REASSEMBLY
DESCRIPTION OF CONSTEUCTION AND OPERATION
GENERAL INFORMATION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
DIAGNOSTIC FUNCTION
DISASSEMBLY AND REASSEMBLY
LUBRICANT
INSPECTION PROCEDURE 1: Communication Between M.U.T.-III and Transfer-ECU Cannot Be Established
LUBRICANTS
DISASSEMBLY AND REASSEMBLY
DATA LIST REFERENCE TABLE
DISASSEMBLY AND REASSEMBLY
Code No.C1454, C1455, C1456: Transfer Position Detection Switch System
REMOVAL AND INSTALLATION
INSPECTION PROCEDURE 2: If The Rear Differential Lock Switch Operates, The Rear Differential Does Not Change
Code No.C1453: Rear Propeller Shaft Speed Sensor System (Abnormal)
SYMPTOM CHART
INSPECTION
DIAGNOSIS CODE CHART
2WD OPERATION DETECTION SWITCH CONTINUITY CHECK
Code No.C1541, C1542: Main Relay System
Code No.C1465, C1466: Rear Differential Lock Air Pump Assembly System
Code No.C1452: Front Propeller Shaft Speed Sensor System (Abnormal)
DISASSEMBLY AND REASSEMBLY
2WD/4WD DETECTION SWITCH CONTINUITY CHECK
Code No.C1607: Transfer-ECU System (Abnormal)
Code No.C1470: Vehicle Discernment Error
DISASSEMBLY AND REASSEMBLY
DISASSEMBLY AND REASSEMBLY
Code No.C1450: ASTC-ECU System (Communication Error)
Code No.U1121: Transmission Data Error
TRANSMISSION OIL LEVEL CHECK
CENTRE DIFFERENTIAL LOCK DETECTION SWITCH CONTINUITY CHECK
Code No.C1459, C1460, C1461, C1462, C1463: Shift Actuator System
DISASSEMBLY AND REASSEMBLY
SEALANTS
GENERAL INFORMATION
Code No.C1422, C1423: Power Supply Voltage System
SERVICE SPECIFICATIONS
DISASSEMBLY AND REASSEMBLY
DISASSEMBLY AND REASSEMBLY
INSPECTION
4H DETECTION SWITCH CONTINUITY CHECK
INSPECTION PROCEDURE 3: Transfer-ECU Power Supply Circuit Malfunction
Code No.C1468: Rear Differential Lock Air Pump Assembly System
Code No.C1464: Rear Differential Lock Switch System (Malfunction)
GENERAL SPECIFICATIONS
Code No.U1101: Transmission Time-out Error
DISASSEMBLY AND REASSEMBLY
GENERAL INFORMATION
4LLc DETECTION SWITCH CONTINUITY CHECK
DISASSEMBLY AND REASSEMBLY
TORQUE SPECIFICATION
GENERAL INFORMATION
Code No.C1469: Rear Differential Lock Detection Switch System (Abnormal)
TRANSFER OIL LEVEL CHECK
Code No.C1458: Free-wheel Engage Switch System (Abnormal)
Code No.U1073: Bus-off
ADJUSTMENT OF TRANSFER
ACTUATOR TEST TABLE
Code No.C1405: Diameter Tyre of Different
Code No.C1457: Free-wheel Engage Solenoid Valve System (Abnormal)
TRANSFER OIL REPLACEMENT
Code No.U1102: ASTC Time-out Error
ADJUSTMENT OF TRANSMISSION
INSPECTION
Code No.U1108: Combination Meter Time-out Error
TRANSFER-ECU TERMINAL VOLTAGE TABLE
Code No.C1403: Transfer Shift Lever Switch System (Abnormal)
SPECIAL TOOLS
WIRING DIAGRAM
WINDSHIELD INTERMITTENT WIPER INSPECTION
Inspection Procedure 4: The rear washer does not work normally.
The wiper deicer does not work.
INSPECTION
Inspection Procedure 4: Vehicle speed-dependent unfolding function does not work normally.
Inspection Procedure 1: The windshield wipers do not work at all.
Inspection Procedure 4: The rear washer does not work normally.
REMOVAL AND INSTALLATION
Inspection Procedure 3: The windshield wipers do not stop at the specified park position
TROUBLE SYMPTOM CHART
REMOVAL AND INSTALLATION
SERVICE SPECIFICATION
Inspection Procedure 3: Electric retractable remote controlled door mirror timer function does not work.
OPERATION CHECK OF REVERSE GEAR-LINKED OPERATION OF REAR WIPER
SPECIAL TOOLS
RADIATOR GRILLE
INSPECTION PROCEDURE 8: The rain sensitive wiper function works even though these is no rainfall.
INSPECTION
Inspection Procedure 1: The windshield wipers do not work at all.
REMOVAL AND INSTALLATION
DISASSEMBLY AND REASSEMBLY
INSPECTION PROCEDURE 10: The windshield washer does not work normally.
AMBIENT TEMPERATURE INSPECTION
GARNISHES
SERVICE SPECIFICATION
REAR WIPER AND WASHER
Inspection Procedure 4: The windshield wipers do not work normally.
AERO PARTS
Inspection Procedure 1: Electric retractable remote controlled door mirror does not work at all.
INSPECTION PROCEDURE 10: The windshield washer does not work normally.
GARNISHES
SPECIAL TOOLS
Inspection Procedure 4: The windshield wipers do not work normally.
AMBIENT TEMPERATURE SENSOR REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
Inspection Procedure 2: The rear wiper does not stop at the specified park position.
HEADLAMP WASHER
CHECK THE VEHICLE SPEED-DEPENDENT AUTOMATIC UNFOLDING FUNCTION OF THE OUTSIDE REAR-VIEW MIRRORS
CUSTOMIZATION FUNCTION
LIGHTING CONTROL SENSOR INSPECTION
SPECIAL TOOL
TROUBLE SYMPTOM CHART
REMOVAL AND INSTALLATION
INSPECTION PROCEDURE 6: The intermittent wiper interval does not depend on vehicle speed.
WIPER DEICER
Inspection Procedure 1: The rear wiper does not operate at all.
BUMPER
INSPECTION PROCEDURE 6: The intermittent wiper interval does not depend on vehicle speed.
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING
Inspection Procedure 4: Vehicle speed-dependent unfolding function does not work normally.
INSPECTION
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING
LIGHTING CONTROL SENSOR REMOVAL AND INSTALLATION
SPECIAL TOOL
REMOVAL AND INSTALLATION
Inspection Procedure 3: When the selector lever is moved to "R" position during the rear wiper operation, the rear wiper does not operate at the continuous mode.
Inspection Procedure 1: The rear wiper does not operate at all.
SERVICE SPECIFICATION
ADHESIVE
ADHESIVES
REMOVAL AND INSTALLATION
ON-VEHICLE SERVICE
REAR WASHER MOTOR CHECK
Inspection Procedure 2: The windshield wipers do not operate at "INT", "WASHER" or "MIST" position, but operate at "LO" and "HI" position.
CUSTOMIZATION FUNCTION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
SERVICE SPECIFICATION
ADHESIVES
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
INSPECTION
Inspection Procedure 3: When the selector lever is moved to "R" position during the rear wiper operation, the rear wiper does not operate at the continuous mode.
REMOVAL AND INSTALLATION
DIAGNOSTIC TROUBLE CODE CHART
DATA LIST REFERENCE TABLE
SIDE STEP
WINDSHIELD WASHER MOTOR CHECK
OUTSIDE MIRROR
CUSTOMIZATION FUNCTION
Inspection Procedure 2: The rear wiper does not stop at the specified park position.
REMOVAL AND INSTALLATION
Inspection Procedure 5: The intermittent wiper interval cannot be adjusted by operating the windshield intermittent wiper volume control.
REMOVAL AND INSTALLATION
WIPER DEICER INSPECTION
SPECIAL TOOL
INSPECTION PROCEDURE 6: Left or Right Side Heated Door Mirror does not Operate
REMOVAL AND INSTALLATION
Inspection Procedure 3: Electric retractable remote controlled door mirror timer function does not work.
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING
Code No. B1011 Outside temperature sensor lowCode No. B1012 Outside temperature sensor high
Inspection Procedure 2: Left or right side electric retractable remote controlled door mirror does not work.
ADHESIVE
Lighting control sensor (rain sensor) adaptation
Inspection Procedure : The headlamp washer does not work (Not using SWS monitor).
TROUBLE SYMPTOM CHART
INSPECTION PROCEDURE 5: None of the Heated Door Mirrors Operate
Inspection Procedure 1: Electric retractable remote controlled door mirror does not work at all.
Inspection Procedure 3: The windshield wipers do not stop at the specified park position
INSPECTION PROCEDURE 9: Sometimes the rain sensitive wiper function works even though there is no rainfall.
INSPECTION
Inspection Procedure 5: The intermittent wiper interval cannot be adjusted by operating the windshield intermittent wiper volume control.
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING
REMOVAL AND INSTALLATION
GENERAL INFORMATION
Inspection Procedure : The headlamp washer does not work (Using SWS monitor).
Inspection Procedure 2: Left or right side electric retractable remote controlled door mirror does not work.
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING
WINDSHIELD WIPER AND WASHER
ADHESIVE
DISASSEMBLY AND REASSEMBLY
Inspection Procedure 2: The windshield wipers do not operate at "INT", "WASHER" or "MIST" position, but operate at "LO" and "HI" position.
INSPECTION PROCEDURE 7: The rain sensitive wiper function does not work at all. < Vehicles with lighting control sensor>
ADHESIVES
REMOVAL AND INSTALLATION
OIL RESERVOIR
BALL JOINT DUST COVER CHECK
REMOVAL AND INSTALLATION
STATIONARY STEERING EFFORT CHECK
DISASSEMBLY AND REASSEMBLY
INSPECTION
STEERING WHEEL RETURN TO CENTRE CHECK
FLUID REPLACEMENT
OIL PUMP
REMOVAL AND INSTALLATION
SPECIAL TOOLS
FLUID LEVEL CHECK
TIE ROD END BALL JOINT STARTING TORQUE CHECK
OIL PUMP PRESSURE TEST
STEERING COLUMN SHAFT ASSEMBLY SHOCK ABSORBING MECHANISM CHECK
POWER STEERING SYSTEM AIR BLEEDING
GENERAL INFORMATION
SEALANT
REMOVAL AND INSTALLATION
DISASSEMBLY AND REASSEMBLY
STEERING ANGLE CHECK
LUBRICANTS
DRIVE BELT TENSION CHECK
SERVICE SPECIFICATIONS
INSPECTION
STEERING WHEEL
STEERING WHEEL FREE PLAY CHECK
STEERING SHAFT AND COLUMN
GENERAL INFORMATION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
TIE ROD END BALL JOINT DUST COVER REPLACEMENT
DISASSEMBLY AND REASSEMBLY
POWER STEERING PRESSURE SWITCH CHECK
STEERING GEAR
FOAM, URETHANE FOAM USAGE LOCATIONS
SILENCER APPLICATION LOCATIONS
DOOR
STIFFENER AND DAMP SHEET APPLICATION LOCATIONS
UNDER BODY
LOCATIONS USING URETHANE FOAM AND FOAM MATERIAL
SIDE BODY
SIDE BODY
DAMP SHEET APPLICATION LOCATIONS
SILENCER APPLICATION LOCATIONS
ROOF
BODY MAIN CROSS-SECTIONAL VIEWS
BODY MAIN CROSS-SECTIONAL VIEWS
UNDER BODY
BODY COMPONENTS
ROOF
FRONT BODY
MAINTENANCE, SERVICEABILITY
BODY FRAME
BODY FRAME
DOOR
BODY COMPONENTS
MAINTENANCE, SERVICEABILITY
WHAT THE COMMON RAIL ENGINE LEARNS <4M4>
REAR AXLE
HOW TO READ CIRCUIT DIAGRAMS
SUPPLY PUMP CORRECTION LEARNING PROCEDURE <4M4>
SMALL INJECTION QUANTITY LEARNING PROCEDURE <4M4>
INITIALIZATION PROCEDURE FOR LEARNING VALUE IN DIESEL PARTICULATE FILTER (DPF) SYSTEM <4M4-Vehicle with closed type DPF>
There is no applicable page.
CONNECTOR MEASUREMENT SERVICE POINTS
SERVICING ELECTRICAL SYSTEM
ENGINE MODEL STAMPING
DIAGNOSIS FUNCTION
ENGINE
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
STANDARD PART/TIGHTENING-TORQUE TABLE
IN ORDER TO PREVENT VEHICLES FROM FIRE
HOW TO COPE WITH INTERMITTENT MALFUNCTIONS
PRE-INSPECTION CONDITION
ENVIRONMENTAL PROTECTION
VEHICLE IDENTIFICATION
ABBREVIATION SYMBOLS
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
HOW TO USE THIS MANUAL
WIRE COLOUR CODE
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

SUSPENSION
ENGINE OILS
MODELS
EQUIPMENTS

CONTENTS OF TROUBLESHOOTING
TREATMENT BEFORE/AFTER THE FORDING OF A STREAM
SERVICEABILITY AND RELIABILITY
EXTERIOR
INTERIOR
TRANSMISSION
HOW TO TREAT PAST TROUBLE
BASIC BRAKE SYSTEM
CONNECTOR INSPECTION SERVICE POINTS
MAJOR SPECIFICATIONS
SRS SERVICE PRECAUTIONS

APPLICATION OF ANTI-CORROSION AGENTS AND UNDERCOATS
SUPPORT LOCATIONS FOR LIFTING AND JACKING
INSPECTION SERVICE POINTS FOR A BLOWN FUSE
TARGETS OF DEVELOPMENT
LEARNING PROCEDURE FOR IDLING IN MPI ENGINE <6G7>
INJECTOR IDENTIFICATION CODE REGISTRATION PROCEDURE <4M4>
PRODUCT FEATURES
COMPOSITION AND CONTENTS OF WIRING DIAGRAMS
HOW TO PERFORM CHASSIS NUMBER (CHASSIS NO.) WRITING <4M41>

ACTIVE SAFETY
MARKINGS FOR CONNECTOR AND EARTHING
CHASSIS NUMBER
PASSIVE SAFETY
THEFT PROTECTION
HOW TO USE THE INSPECTION PROCEDURES
HOW TO READ CONFIGURATION DIAGRAMS
SERVICING COMMON RAIL ENGINE <4M4>
VEHICLE IDENTIFICATION PLATE
HOW TO USE THIS MANUAL
MODELS
INITIALISATION PROCEDURE FOR LEARNING VALUE IN MPI ENGINE <6G7>
VEHICLE WASHING
MULTI USE TESTER (M.U.T.-III) SUB ASSEMBLY
PRECAUTIONS FOR INSTALLATION OF ON-VEHICLE RADIO TRANSMISSION EQUIPMENT
FRONT END
BUMPER
BODY COLOUR CODE
2-TONE
SIDE STEP GARNISH
DOOR SASH AND WHEELHOUSE
LICENCE PLATE GARNISH
BODY COLOUR CHARTS
RADIATOR GRILLE
DOOR
OVERALL CONFIGURATION DIAGRAM
TRANSMISSION <4M41-M/T>
ENGINE <6G75 (RHD)>
ENGINE <6G75 (LHD)>
FLOOR AND ROOF
TRANSMISSION <6G75>
TRANSMISSION <4M41-A/T>
BACK DOOR
ENGINE COMPARTMENT
DASH PANEL
FLOOR AND ROOF
DOOR
DOOR
FLOOR AND ROOF
ENGINE <4M41 (RHD)>
ENGINE COMPARTMENT
ENGINE <4M41 (LHD)>
DOOR
FLOOR AND ROOF
DASH PANEL
OVERALL CONFIGURATION DIAGRAM
OVERALL CONFIGURATION DIAGRAM
OVERALL CONFIGURATION DIAGRAM
COMPRESSION PRESSURE CHECK
REMOVAL AND INSTALLATION
GENERAL INFORMATION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
GENERAL INFORMATION
REMOVAL AND INSTALLATION
GENERAL SPECIFICATIONS
INSPECTION
SERVICE SPECIFICATIONS
REMOVAL AND INSTALLATION
INSPECTION
REMOVAL AND INSTALLATION
SPECIAL TOOLS
IDLE MIXTURE CHECK
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
DRIVE BELT TENSION CHECK AND ADJUSTMENT
SPECIAL TOOLS
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
VALVE CLEARANCE CHECK AND ADJUSTMENT
INSPECTION
INSPECTION
INSPECTION
REMOVAL AND INSTALLATION
LASH ADJUSTER CHECK
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
SPECIAL TOOLS
REMOVAL AND INSTALLATION
INSPECTION
DRIVE BELT TENSION CHECK
SEALANTS
INSPECTION
IGNITION TIMING CHECK
DRIVE BELT AUTO-TENSIONER CHECK
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
VALVE CLEARANCE CHECK AND ADJUSTMENT
REMOVAL AND INSTALLATION
SPECIAL TOOLS
REMOVAL AND INSTALLATION
SEALANTS
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
GENERAL INFORMATION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
INSPECTION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
MANIFOLD VACUUM CHECK
REWORK DIMENSIONS
REMOVAL AND INSTALLATION
INSPECTION
BASE ENGINE
INSPECTION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
GENERAL INFORMATION
SERVICE SPECIFICATIONS
IDLE SPEED CHECK
REMOVAL AND INSTALLATION
TIMING BELT INSPECTION
INSPECTION
SERVICE SPECIFICATIONS
TORQUE SPECIFICATIONS
SEALANTS
ROCKER ARM PISTON OPERATION CHECK
BASE ENGINE
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
INSPECTION
INSPECTION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
TORQUE SPECIFICATIONS
IDLE SPEED CHECK
COMPRESSION PRESSURE CHECK
INSPECTION
REMOVAL AND INSTALLATION
SEALANTS
REMOVAL AND INSTALLATION
REWORK DIMENSIONS
SERVICE SPECIFICATIONS
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
GENERAL SPECIFICATIONS
REMOVAL AND INSTALLATION
GENERAL INFORMATION
OIL PAN
REMOVAL AND INSTALLATION <6G7>
OIL FILTER
ENGINE OIL CHECK
GENERAL INFORMATION
OIL PASSAGE
ENGINE OIL REPLACEMENT <6G7>
OIL FILTER
SERVICE SPECIFICATION
OIL PAN
REMOVAL AND INSTALLATION <4M4>
SPECIAL TOOLS
SEALANT
ENGINE OIL COOLER
OIL PASSAGE
ENGINE OIL FILTER REPLACEMENT <4M4>
OIL PRESSURE CHECK
ENGINE OIL REPLACEMENT <4M4>
ENGINE OIL FILTER REPLACEMENT <6G7>
LUBRICANTS
ALUMINIUM PANEL CHARACTERISTICS
FRONT PILLAR
ALUMINIUM PANEL REPAIR
REAR DOOR OUTER PANEL (ADHESION TYPE)
REAR FLOOR
ROOF
FRONT DOOR OUTER PANEL (ADHESION TYPE)
CENTRE PILLAR
QUARTER INNER
SIDE SILL
QUARTER OUTER
ALUMINIUM PANEL PAINT
REAR DOOR OUTER PANEL (WELDED TYPE)
REAR FLOOR
REAR END CROSSMEMBER
QUARTER INNER
SIDE SILL
FRONT DOOR OUTER PANEL (WELDED TYPE)
FRONT DOOR OUTER PANEL (WELDED TYPE)
ALUMINIUM PANEL LOCATIONS
FENDER SHIELD
FRONT END CROSSMEMBER / HEADLAMP SUPPORT
ROOF
FRONT DOOR OUTER PANEL (ADHESION TYPE)
QUARTER OUTER
FRONT SIDEMEMBER (PARTIAL REPLACEMENT)
REMOVAL AND INSTALLATION
GENERAL INFORMATION
WHEEL RUNOUT CHECK
DIAGNOSIS
TYRE WEAR CHECK
INSTALLATION SERVICE POINT
SPECIFICATIONS
SPECIFICATIONS
WHEEL BALANCE ACCURACY
SERVICE SPECIFICATIONS
GENERAL INFORMATION
TYRE INFLATION PRESSURE CHECK
GENERAL INFORMATION
LUBRICANT
INSPECTION
REMOVAL AND INSTALLATION
GENERAL INFORMATION
SERVICE SPECIFICATIONS
DISASSEMBLY AND REASSEMBLY
SPECIAL TOOL
DISASSEMBLY
REASSEMBLY
INSPECTION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
GENERAL INFORMATION
FRONT AXLE GEAR OIL LEVEL CHECK
REMOVAL AND INSTALLATION
GEAR OIL REPLACEMENT
DIFFERENTIAL MOUNT
WHEEL BEARING AXIAL PLAY CHECK
HUB BOLT REPLACEMENT
REMOVAL AND INSTALLATION
INSPECTION
FREE WHEEL SOLENOID VALVE OPERATION CHECK
LUBRICANTS
DISASSEMBLY AND REASSEMBLY
DISASSEMBLY AND REASSEMBLY
DESCRIPTION OF CONSTRUCTION AND OPERATION
DIFFERENTIAL MOUNTING INSULATOR REPLACEMENT
DISASSEMBLY AND REASSEMBLY
DIFFERENTIAL CARRIER OIL SEAL REPLACEMENT
FRONT AXLE TOTAL BACKLASH CHECK
REMOVAL AND INSTALLATION
DIFFERENTIAL
SERVICE SPECIFICATIONS
SEALANTS
GENERAL INFORMATION
EUJ BOOT REPLACEMENT
INSPECTION
DISASSEMBLY AND REASSEMBLY
SPECIAL TOOLS
REMOVAL AND INSTALLATION
SERVICE SPECIFICATIONS
GENERAL SPECIFICATIONS
CLUTCH SWITCH CONTINUITY CHECK
SERVICE SPECIFICATIONS
LUBRICANTS
INSPECTION
REMOVAL AND INSTALLATION
GENERAL INFORMATION
LUBRICANTS
CLUTCH PEDAL CHECK AND ADJUSTMENT
TORQUE SPECIFICATIONS
CLUTCH MASTER CYLINDER
GENERAL INFORMATION
REMOVAL AND INSTALLATION
DISASSEMBLY AND REASSEMBLY
CLUTCH BLEEDING
INSPECTION
INSPECTION
CLUTCH PEDAL
REMOVAL AND INSTALLATION
INSPECTION
HBB, EBD, ABS AND ASTC <4M41>
DOOR LAMP
J/C
SEAT BELT WARNING BUZZER
REAR FOG LAMP
AUTOMATIC ANTI-DAZZLING MIRROR
FRONT FOG LAMP
MMCS
ENGINE CONTROL SYSTEM <4M41-A/T>
CRUISE CONTROL SYSTEM <4M41>
POWER SEAT
SPARE CONNECTOR (FOR TRAILER LAMPS)
HEADLAMP
CHARGING SYSTEM <4M41>
CENTRAL DOOR LOCKING SYSTEM
STOP LAMP
CENTRAL DOOR LOCKING SYSTEM
DOOR LAMP
REAR WIPER AND WASHER
REAR SEAT ENTERTAINMENT SYSTEM
ACCESSORY SOCKET
BACK-UP LAMP <4M41>
ENGINE CONTROL SYSTEM <4M41-M/T>
MMCS
VANITY MIRROR LAMP
HEATED DOOR MIRROR
STARTING SYSTEM <4M41-A/T>
AUTOMATIC AIR CONDITIONER
CRUISE CONTROL SYSTEM <6G75>
IGNITION SYSTEM
IMMOBILIZER SYSTEM <4M41>
REAR DIFFERENTIAL LOCK SYSTEM
FOOT LAMP AND CEILING LAMP
TURN-SIGNAL LAMP AND HAZARD WARNING LAMP
REAR WINDOW DEFOGGER
POWER DISTRIBUTION SYSTEM
INVECS-II 5A/T <4M41 (RHD)>
HEADLAMP WASHER
CENTRALIZED JUNCTION
REAR WIPER AND WASHER
GLOW SYSTEM
ELECTRIC RETRACTABLE REMOTE CONTROLLED MIRROR
SUNROOF
TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER
WINDSHIELD WIPER AND WASHER
AUTOMATIC AIR CONDITIONER
AUDIO SYSTEM
MMCS
DOOR AJAR WARNING BUZZER
REAR DIFFERENTIAL LOCK SYSTEM
HEADLAMP AUTOMATIC LEVELLING SYSTEM
SUNROOF
HBB, EBD, ABS AND ASTC <6G75>
BLOW-BY HEATER
DOOR AJAR WARNING BUZZER
WINDSHIELD WIPER AND WASHER
AUDIO SYSTEM
INVECS-II 5A/T <6G75 (LHD)>
POWER WINDOWS
CIGARETTE LIGHTER
REAR WINDOW DEFOGGER
WIPER DEICER
BRAKE WARNING LAMP, FUEL FILTER WARNING LAMP, FUEL WARNING LAMP AND OIL PRESSURE WARNING LAMP
REAR SEAT ENTERTAINMENT SYSTEM
MMCS
FORGOTTEN KEY PREVENTION FUNCTION
ROOM LAMP, PERSONAL LAMP, LUGGAGE COMPARTMENT LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP
ENGINE CONTROL SYSTEM <6G75>
TURN-SIGNAL LAMP AND HAZARD WARNING LAMP
INVECS-II 5A/T <4M41 (LHD)>
HEADLAMP WASHER
METER AND GAUGE <4M41>
POWER SEAT
CENTRE DISPLAY
FOOT LAMP AND CEILING LAMP
STARTING SYSTEM <6G75>
IMMOBILIZER SYSTEM <6G75>
J/B
SPARE CONNECTOR (FOR AUDIO)
AUDIO SYSTEM
DOOR LAMP
CENTRE DISPLAY
BACK-UP LAMP <6G75>
HORN
CENTRAL DOOR LOCKING SYSTEM
SPARE CONNECTOR (FOR ACCESSORY)
SPARE CONNECTOR (FOR TRAILER LAMPS)
STARTING SYSTEM <4M41-M/T>
HORN
SPARE CONNECTOR (FOR REAR DISPLAY)
SRS
AUDIO SYSTEM
REAR SEAT ENTERTAINMENT SYSTEM
J/C
FORGOTTEN KEY PREVENTION FUNCTION
CAN <6G75>
CENTRAL DOOR LOCKING SYSTEM
POWER WINDOWS
CAN <4M41>
HEADLAMP MANUAL LEVELLING SYSTEM
PTC HEATER
APPROACH LAMP
DOOR LAMP
CHARGING SYSTEM <6G75>
SUPER SELECT 4WD II SYSTEM
REAR SEAT ENTERTAINMENT SYSTEM
GLOVE BOX LAMP
HEADLAMP
AUTOMATIC AIR CONDITIONER
SUPER SELECT 4WD II SYSTEM
METER AND GAUGE <6G75>
FRONT FOG LAMP
HEADLAMP MANUAL LEVELLING SYSTEM
INVECS-II 5A/T <6G75 (RHD)>
SPARE CONNECTOR (FOR AUDIO)
REVERSING SENSOR SYSTEM
HEATED SEAT
ROOM LAMP, PERSONAL LAMP, LUGGAGE COMPARTMENT LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP
AUTOMATIC AIR CONDITIONER
APPROACH LAMP
TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER
LOCATION OF SYNTHETIC-RESIN PARTS
UPPER ARM BALL JOINT TURNING TORQUE CHECK
STABILIZER LINK BALL JOINT DUST COVER CHECK
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
REAR WHEEL ALIGNMENT CHECK AND ADJUSTMENT
LOWER ARM BUSHING REPLACEMENT
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
GENERAL INFORMATION
SPECIAL TOOLS
TOE CONTROL ARM BALL JOINT DUST COVER CHECK
TOE CONTROL ARM INSPECTION
TOE CONTROL ARM BALL JOINT DUST COVER REPLACEMENT
STABILIZER LINK BALL JOINT DUST COVER REPLACEMENT
STABILIZER LINK BALL JOINT TURNING TORQUE CHECK
REMOVAL AND INSTALLATION
TOE CONTROL ARM BALL JOINT AXIAL PLAY CHECK
TOE CONTROL ARM BALL JOINT TURNING TORQUE CHECK
UPPER ARM ASSEMBLY INSPECTION
UPPER ARM BALL JOINT AXIAL PLAY CHECK
STABILIZER BAR INSPECTION
SERVICE SPECIFICATIONS
UPPER ARM BALL JOINT DUST COVER CHECK
TRAILING ARM BUSHING REPLACEMENT
BALL JOINT DUST COVER CHECK
GENERAL INFORMATION
Code No.56: Pressure switch system
FRONT BRAKE
REMOVAL AND INSTALLATION
TROUBLESHOOTING STRATEGY
SENSOR
Inspection Procedure 4: When the ignition switch is turned to the "ON" position (engine stopped), the active stability control-OFF indicator lamp does not illuminate.
BRAKE PAD REPLACEMENT
Inspection Procedure 3: When the ignition switch is turned to the "ON" position (engine stopped), the active stability control indicator lamp does not illuminate.
CHECK AT ASTC-ECU TERMINAL
Code No.74: G and Yaw Rate Sensor Communication Line Fault
Code No.11: Wheel Speed Sensor (FR) Open or Short CircuitCode No.12: Wheel Speed Sensor (FL) Open or Short CircuitCode No.13: Wheel Speed Sensor (RR) Open or Short CircuitCode No.14: Wheel Speed Sensor (RL) Open or Short Circuit
Inspection Procedure 11: ASC/ATC operate abnormally.
Code No.67: Steering Wheel Sensor Communication Line Error
INSPECTION PROCEDURE 10: ABS operates abnormally.
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING
BRAKE FLUID LEVEL SWITCH CHECK
G AND YAW RATE SENSOR INITIALISATION
SERVICE SPECIFICATIONS
GENERAL INFORMATION
Code No.25: Defective Tyre with Different Diameter
Code No.34: CAN Communication Error
REAR BRAKE
Code No.83: Steering Wheel Sensor Calibration Incomplete
HBB CHECK
STEERING WHEEL SENSOR INITIALISATION
Code No.61: Master Cylinder Pressure Sensor System
REMOVAL AND INSTALLATION
INSPECTION CHART FOR DIAGNOSIS CODES
Code No.31: ASTC-ECU power supply system (open circuit or short circuit)
ABS VALVE RELAYCONTINUITY CHECK
DISASSEMBLY AND REASSEMBLY
STOP LAMP SWITCH CHECK
HYDRAULIC BRAKE BOOSTER (HBB) HYDRAULIC UNIT CHECK
SYSTEM OPERATION
REMOVAL AND INSTALLATION
DISC BRAKE ROTOR CHECK
Code No.85: Master Cylinder Pressure Sensor Initialisation Incomplete
BLEEDING
Code No.51: Valve Relay ON Defective
SOLENOID VALVE CHECK
CHECK AT ASTC-ECU TERMINAL
Code No.53: Pump motor system (seizure of pump motor, or electric current detecting circuit failure of ASTC-ECU)
ACTUATOR TEST REFERENCE TABLE
HBB MOTOR RELAY CHECK
INSPECTION PROCEDURE 2: After starting the engine, the brake warning lamp remains ON.
BRAKE PAD REPLACEMENT
Code No.41: Control Solenoid Valve (FR) SystemCode No.42: Control Solenoid Valve (FL) SystemCode No.43: Control Solenoid Valve (RR) SystemCode No.44: Control Solenoid Valve (RL) SystemCode No.45: Switch Solenoid Valve (SA1) SystemCode No.46: Switch Solenoid Valve (SA2) SystemCode No.47: Switch Solenoid Valve (SA3) SystemCode No.48: Switch Solenoid Valve (STR) System
REAR DISC BRAKE ASSEMBLY INSPECTION
Inspection Procedure 5: The brake warning lamp remains illuminated after the engine is started.
Code No.54: Motor relay system (open circuit, short circuit or motor relay coil defect)
FRONT DISC BRAKE ASSEMBLY INSPECTION
Code No.63: G-sensor Output ErrorCode No.64: G-sensor SeizureCode No.65: G-sensor Self-diagnosis ErrorCode No.76: G-sensor ErrorCode No.71: Yaw Rate Sensor Self-diagnosis ErrorCode No.72: Yaw Rate Sensor 0-point ErrorCode No.73: Yaw Rate Sensor Output ErrorCode No.77: Yaw Rate Sensor Error
Code No.66: Steering Wheel Sensor Self-diagnosis ErrorCode No.68: Steering Wheel Sensor Output Error
Code No.52: Valve Relay OFF Defective
DIAGNOSTIC FUNCTION
HBB BUZZER INSPECTION
REMOVAL AND INSTALLATION
SERVICE SPECIFICATIONS
IN THE EVENT OF A DISCHARGED BATTERY
NOTES WITH REGARD TO DIAGNOSIS
ACCUMULATOR REPLACEMENT
Code No.84: Transfer Switch Initialisation Incomplete
HBB MOTOR RELAY
GENERAL INFORMATION
BRAKE WARNING LAMP AND ABS WARNING LAMP INSPECTION
DISASSEMBLY AND REASSEMBLY
BRAKE PEDAL CHECK AND ADJUSTMENT
SPECIAL TOOLS
INSPECTION
Code No.75: Transfer Switch Defect
DISASSEMBLY AND REASSEMBLY
ASTC-ECU, HBB BUZZER, BRAKE WARNING LAMP
ACTUATOR
Code No.21: Wheel Speed Sensor (FR) SystemCode No.22: Wheel Speed Sensor (FL) SystemCode No.23: Wheel Speed Sensor (RR) SystemCode No.24: Wheel Speed Sensor (RL) System
GENERAL INFORMATION
ACTIVE STABILITY CONTROL INDICATOR AND ACTIVE STABILITY CONTROL OFF INDICATOR INSPECTION
Inspection Procedure 12: With the rear differential lock being deactivated, the active stability control indicator lamp, active stability control-OFF indicator lamp, ABS warning lamp, and brake warning lamp illuminate at the same time.
BRAKE DRAG FORCE CHECK
REMOVAL AND INSTALLATION
Inspection Procedure 9: After start-up of the engine, the ASC OFF switch cannot be operated. (ASC is fixed in the OFF position or cannot be turned OFF.)
Inspection Procedure 6: The ABS warning lamp remains illuminated after the engine is started.
Code No.16: ASTC-ECU power supply system (extreme voltage drop or rise)
DISASSEMBLY AND REASSEMBLY
REMOVAL AND INSTALLATION
ASTC-ECU
NOTES WITH REGARD TO DIAGNOSIS
WHEEL SPEED SENSOR OUTPUT VOLTAGE MEASUREMENT
INSPECTION
INSPECTION PROCEDURE 4: HBB buzzer does not stop sounding.
Inspection Procedure 8: The active stability control-OFF indicator lamp remains illuminated after the engine is started.
INSPECTION CHART FOR TROUBLE SYMPTOMS
BRAKE WARNING LAMP INSPECTION
REMOVAL AND INSTALLATION
DIAGNOSIS FUNCTION
Inspection Procedure 1: When the Ignition Switch is Turned to the "ON" position (Engine Stopped), the brake warning lamp does not Illuminate.
SYMPTOM CHART
INSPECTION PROCEDURE 3: Diagnosis code No.53 (pump motor clogging), or No.55 or No.57 is set, but no sound comes from HBB buzzer.
SPECIAL TOOLS
DIAGNOSIS CODE CHART
DISASSEMBLY AND REASSEMBLY
ASTC-ECU INITIALIZATION
GENERAL INFORMATION
LUBRICANTS
Inspection Procedure 2: When the ignition switch is turned to the "ON" position (engine stopped), the ABS warning lamp does not illuminate.
Code No.57: Accumulator system (low pressure warning switch malfunction or accumulator pressure too low)
ACTUATOR TEST REFERENCE TABLE
BRAKE PAD CHECK
REMOVAL AND INSTALLATION
Code No.33: Stop Lamp Switch System
Code No.81: G-sensor Calibration IncompleteCode No.82: Yaw Rate Sensor Calibration Incomplete
Code No.35: Engine System FaultCode No.36: Engine-ECU Communication ErrorCode No.37: A/T System FaultCode No.38: A/T-ECU Communication ErrorCode No.78: Engine ECU inappropriately installed
REMOVAL AND INSTALLATION
HYDRAULIC BRAKE BOOSTER (HBB) OPERATION CHECK
Code No.55: Pump motor system (motor energized too long)
DATA LIST REFERENCE TABLE
REMOVAL AND INSTALLATION
ACCUMULATOR DISPOSAL
Inspection Procedure 7: The active stability control indicator lamp remains illuminated after the engine is started.
HYDRAULIC BRAKE BOOSTER
INSPECTION PROCEDURE 1: When the ignition switch is turned ON position (engine stopped), the brake warning lamp does not illuminate.
LUBRICANTS
DISASSEMBLY AND REASSEMBLY
Inspection Procedure 36: Noise (at shifting while vehicle is parked)
Inspection Procedure 13: Gear shift does not occur with 3rd <=> 4th
Code No.P0977: Shift solenoid No.2 system (Open circuit)
A/T FLUID CHANGE
Code No.P0973: Shift solenoid No.1 system (Short circuit)
Inspection Procedure 23: Shock is significant at kick-down
4H DETECTION SWITCH CHECK
DIAGNOSIS CODE CHART
DISASSEMBLY AND REASSEMBLY
ACTUATOR TEST REFERENCE TABLE
INSPECTION
CLUTCH
OSCILLOSCOPE CHECK PROCEDURE
SYSTEM CONFIGURATION DIAGRAM
DISASSEMBLY AND REASSEMBLY
SPECIAL TOOLS
SNAP RING, SPACER, THRUST WASHER, THRUST RACE AND PRESSURE PLATE FOR ADJUSTMENT
2WD/4WD DETECTION SWITCH CHECK
DISASSEMBLY AND REASSEMBLY
Inspection Procedure 2: Does not move forward
SERVICE SPECIFICATIONS
Code No.P0882: Power supply system
Code No.U1601: ECU programming error
Inspection Procedure 1: Engine Does not Start
INSPECTION PROCEDURE 4: The selector lever cannot be easily moved from the P to the R position.
INSPECTION PROCEDURE 6: The ignition key cannot be turned to the LOCK (OFF) position when the selector lever is at the P position.
TRANSMISSION CONTROL
SEALANTS
DIAGNOSTIC FUNCTION
2WD OPERATION DETECTION SWITCH CHECK
Code No.P0605: ECU system (ROM error)
REMOVAL AND INSTALLATION
Code No.P2764: Lock-up solenoid system (low current)
REMOVAL AND INSTALLATION
SHIFT PATTERN
Code No.P1770 (P0705): Inhibitor switch system
Code No.P1878: Judder
DISASSEMBLY AND REASSEMBLY
INHIBITOR SWITCH CONTINUITY CHECK
INSPECTION CHART FOR DIAGNOSIS CODE
HYDRAULIC PRESSURE TEST
Code No.P1774 (P0758) Underdrive solenoid valve system
SERVICE SPECIFICATIONS
CENTRE DIFFERENTIAL LOCK DETECTION SWITCH CHECK
DISASSEMBLY AND REASSEMBLY
FLUSHING COOLERS AND TUBES
Code No.P0961: Line pressure control solenoid system (Malfunction)
HYDRAULIC CIRCUIT
INPUT SHAFT SPEED SENSOR CHECK
OSCILLOSCOPE CHECK PROCEDURE
VALVE BODY SPRING IDENTIFICATION
Code No.P0751: Shift solenoid No.1 system (OFF sticking)
TORQUE CONVERTER STALL CHECK
Code No.P2742: A/T fluid temperature sensor 2 system (Short circuit)
Code No. U1102: ASTC-ECU time-out
Code No.P0962: Line pressure control solenoid system (low current)
REMOVAL AND INSTALLATION
Inspection Procedure 21: Shock is significant at upshift
GENERAL INFORMATION
A/T FLUID REPLACEMENT
DISASSEMBLY AND REASSEMBLY
REMOVAL AND INSTALLATION

SNAP RING, SPACER, THRUST WASHER, THRUST RACE AND PRESSURE PLATE FOR ADJUSTMENT
DATA LIST REFERENCE TABLE
Inspection Procedure 9: Shift Shock and Slipping
TRANSFER OIL CHECK
LUBRICANTS
TRANSFER OIL REPLACEMENT
DISASSEMBLY AND REASSEMBLY
Inspection Procedure 39: Noise (at accelerator ON/OFF)
INSPECTION
Inspection Procedure 28: Oil leak (mounting surfaces of engine and T/M housing)
Inspection Procedure 41: Stop Lamp Switch System
Code No.P1771 (P0705): Inhibitor switch system
GENERAL INFORMATION
Code No.P0976: Shift solenoid No.2 system (Short circuit)
Inspection Procedure 11: Does not Shift Properly (some Point)
Inspection Procedure 15: Lock-up does not turn ON or OFF
Code No.P0781: 1-2 shift valve system
DIAGNOSIS TROUBLESHOOTING FLOW
4LLc DETECTION SWITCH CHECK
Inspection Procedure 22: Shock is significant when driving with accelerator fully closed
Inspection Procedure 27: Oil leak (breather section)
Inspection Procedure 10: Does not Shift Properly (all Points)
DATA LIST REFERENCE TABLE
Code No.P2762: Lock-up solenoid system (Malfunction)
HYDRAULIC PRESSURE TESTS
Inspection Procedure 12: Does not Shift (no Diagnosis Code)
Inspection Procedure 17: Shift point fault
REMOVAL AND INSTALLATION
INSPECTION PROCEDURE 1: When the ignition key is at a position other than the LOCK (OFF) position, the selector lever can be moved from the P to the R position even though the brake pedal is not depressed.
ECU TERMINAL RESISTANCE AND CONTINUITY INSPECTION CHART
2WD OPERATION DETECTION SWITCH CHECK
Inspection Procedure 1: Engine does not start
SYMPTOM CHART
Code No. U1100: Engine-ECU time-out
SERVICE SPECIFICATIONS
Code No.P1769: Stop lamp switch system
INSPECTION
OUTPUT SHAFT SPEED SENSOR CHECK
GENERAL INFORMATION
DAMPER CLUTCH CONTROL
Code No.P0752: Shift solenoid No.1 system (ON sticking)
SUPER SELECT 4WD II
Inspection Procedure 7: Shift Shock when Shifting from N to R and Long Delay
GENERAL SPECIFICATIONS
Inspection Procedure 30: Oil leak (manual shaft oil seal)
A/T FLUID CHECK
SYMPTOM CHART
DISASSEMBLY AND REASSEMBLY
TIME LAG TEST
LUBRICANTS
Inspection Procedure 4: Slip at forward driving
DISASSEMBLY AND REASSEMBLY
Code No.P2758: Lock-up solenoid system (ON sticking)
INSPECTION
REMOVAL AND INSTALLATION
TRANSFER SHIFT LEVER OPERATION CHECK
BRAKE
Code No.U1073: Bus off
Inspection Procedure 14: Gear shift does not occur with 4th <=> 5th
Inspection Procedure 34: Oil leak (T/M case and oil pan)
SPECIAL TOOLS
Inspection Procedure 14: Vibration
DATA LIST REFERENCE TABLE
Inspection Procedure 9: Engine stall at deceleration
REMOVAL AND INSTALLATION
Inspection Procedure 37: Noise (during driving)
REASSEMBLY
TORQUE SPECIFICATIONS

SOLENOID VALVE CHECK
Code No.P2774: 4LLc detection switch system (Open circuit)
DIAGNOSIS CODE CHART
4H DETECTION SWITCH CHECK
A/T FLUID TEMPERATURE SENSOR CHECK
Code No.P0970: Linear solenoid No.2 system (low current)
DISASSEMBLY AND REASSEMBLY
Code No.P0757: Shift solenoid No.2 system (ON sticking)
Code No.P0963: Line pressure control solenoid system (high current)
INSPECTION
Code No.P2773: 4LLc detection switch system (Short circuit)
Code No.P1788 (P1751) A/T control relay system
A/T-ECU TERMINAL VOLTAGE REGERENCE CHART
Inspection Procedure 38: Noise (at shift change)
REASSEMBLY
TRANSFER OIL CHECK
VALVE BODY SPRING IDENTIFICATION
Code No.P2743: A/T fluid temperature sensor 2 system (Open circuit)
DAMPER CLUTCH CONTROL
INSPECTION
Inspection Procedure 15: Shift switch assembly system
Inspection Procedure 35: Noise (during idle)
OIL PRESSURE CONTROL SYSTEM
Inspection Procedure 16: Kick-down is not performed
Inspection Procedure 20: Shock is significant at shifting from N to R
TRANSFER OIL REPLACEMENT
INHIBITOR SWITCH AND CONTROL CABLE ADJUSTMENT
Code No.P0971: Linear solenoid No.2 system (high current)
Inspection Procedure 3: Does not move backward
A/T CONTROL RELAY CHECK
Inspection Procedure 31: Oil leak (oil cooler pipe)
GENERAL SPECIFICATIONS
REASSEMBLY
REMOVAL AND INSTALLATION
SELECTOR LEVER OPERATION CHECK
POWER TRAIN
ROAD TEST
GENERAL INFORMATION
DIAGNOSIS FUNCTION
Inspection Procedure 40: Oil temperature warning lamp flashes or does not go out
TRANSFER SHIFT LEVER OPERATION CHECK
Inspection Procedure 16: 4LLc detection switch system
GENERAL INFORMATION
2WD/4WD DETECTION SWITCH CHECK
INHIBITOR SWITCH CHECK
Code No.P0715: Input shaft speed sensor system
DISASSEMBLY AND REASSEMBLY
Inspection Procedure 11: Gear shift does not occur with 1st <=> 2nd
ACTUATOR TEST REFERENCE TABLE
Code No.P2763: Lock-up solenoid system (high current)
ROAD TEST
4LLC DETECTION SWITCH CHECK
Inspection Procedure 5: Engine Stalls During Shifting
SPECIAL FUNCTION
Code No.P1764 (P0712): A/T fluid temperature sensor system
DISASSEMBLY AND REASSEMBLY
DISASSEMBLY AND REASSEMBLY
Code No.P1775 (P0763) Second solenoid valve system
Inspection Procedure 7: N → R time lag
TORQUE CONVERTER STALL CHECK
Code No.P1779 (P0731) [1st], P1780 (P0732) [2nd], P1781 (P0733) [3rd], P1782 (P0734) [4th], P1783 (P0735) [5th], P1784 (P0736) [reverse]: Gear incorrect ratio
Code No.P0974: Shift solenoid No.1 system (Open circuit)
Inspection Procedure 6: Shift Shock when Shifting from N to D and Long Delay
Code No.P0772: Shift solenoid SR system (ON sticking)
REMOVAL AND INSTALLATION
Code No.P0958: Shift switch assembly system (Malfunction of select switch)
Code No.P1766 (P0715): Input shaft speed sensor system
DISASSEMBLY AND REASSEMBLY
DIAGNOSIS TROUBLESHOOTING FLOW
INSPECTION PROCEDURE 3: The ignition key is at the LOCK (OFF) position, but the selector lever can be moved from the P to the R position when the brake pedal is depressed.
GENERAL INFORMATION
ADJUSTMENT OF TRANSFER
REASSEMBLY
Inspection Procedure 2: Does not Move Forward
TROUBLE SYMPTOMS CHART
OIL PRESSURE CONTROL SYSTEM
Inspection Procedure 6: N → D time lag
POWER TRAIN
SPECIAL TOOLS
DIAGNOSTIC FUNCTION
Code No.P0966: Linear solenoid No.1 system (low current)

Code No.P1773 (P0753) Low-reverse solenoid valve system
Code No.U1600: ECU part number error
INSPECTION
Code No.P0965: Linear solenoid No.1 system (Malfunction)
HOW TO INITIALISE A/T LEARNING VALUE
SERVICE SPECIFICATIONS

INHIBITOR SWITCH AND CONTROL CABLE ADJUSTMENT
REMOVAL AND INSTALLATION
KEY INTERLOCK AND SHIFT LOCK MECHANISM CHECK AND ADJUSTMENT
REASSEMBLY
INSPECTION
GENERAL INFORMATION
GENERAL INFORMATION
DISASSEMBLY AND REASSEMBLY
Inspection Procedure 29: Oil leak (mounting surfaces of T/M case and adapter)
DISASSEMBLY AND REASSEMBLY
DIAGNOSTIC FUNCTION
DISASSEMBLY AND REASSEMBLY
Inspection Procedure 4: Does not Move (Forward or Backward)
Code No.P0711: A/T fluid temperature sensor 1 system (Malfunction)
LUBRICANTS
Code No. U1102 ASTC-ECU time-out
SECTIONAL VIEW
Code No.P1787 (P0742) Damper clutch system (stuck on)
Code No.U1073: Bus off
Code No.P1763 (P0713): A/T fluid temperature sensor system
Code No.P0969: Linear solenoid No.2 system (Malfunction)
ELECTRONIC CONTROL SYSTEM
DISASSEMBLY AND REASSEMBLY
A/T CONTROL COMPONENT LAYOUT
SELECTOR LEVER OPERATION CHECK
Code No.P0756: Shift solenoid No.2 system (OFF sticking)
INSPECTION PROCEDURE 5: The selector lever cannot be moved from the R to the P position.
DISASSEMBLY AND REASSEMBLY
Code No.P0985: Shift solenoid SR system (Short circuit)
A/T CONTROL RELAY CHECK
CENTRE DIFFERENTIAL LOCK DETECTION SWITCH CHECK
Code No.P0708: Inhibitor switch system (Short circuit)
Code No.P1777 (P0773) Reduction solenoid valve system
Code No.P0797: Linear solenoid No.2 system (ON sticking)
HOW TO INITIALISE A/T LEARNING VALUE
A/T-ECU TERMINAL VOLTAGE REFERENCE CHART
TORQUE SPECIFICATIONS
4LLC DETECTION SWITCH CHECK
Inspection Procedure 26: Vibration (during driving)
Inspection Procedure 5: Slip at backward driving
Code No.P2757: Lock-up solenoid system (OFF sticking)
INHIBITOR SWITCH CONTINUITY CHECK
SPECIAL TOOLS
Code No.P1776 (P0768) Overdrive solenoid valve system
Code No.P1767 (P0720): Output shaft speed sensor system
Inspection Procedure 25: Vibration (at driveaway)
REMOVAL AND INSTALLATION
SECTIONAL VIEW
INSPECTION PROCEDURE 7: The ignition key can be turned to the LOCK (OFF) position when the selector lever is at a position other than the P position.
Inspection Procedure 24: Shock is significant at accelerator ON/OFF (when no shift change is performed)
SEALANTS
Inspection Procedure 18: Selector lever detent feel is strong/weak
A/T CONTROL COMPONENT LAYOUT
ACTUATOR TEST REFERENCE TABLE
Code No.P0603: ECU system (EEPROM error)

Code No.P1778 (P0743) Damper clutch control solenoid valve system
Inspection Procedure 3: Does not Move Backward
Inspection Procedure 10: Poor acceleration
SOLENOID CHECK
Inspection Procedure 13: Poor Acceleration
REMOVAL AND INSTALLATION
Code No.P0604: ECU system (RAM error)
Inspection Procedure 19: Shock is significant at shifting from N to D
Inspection Procedure 32: Oil leak (O-ring [solenoid valve harness, elbow])
KEY INTERLOCK AND SHIFT LOCK MECHANISM CHECK AND ADJUSTMENT
Code No.P0713: A/T fluid temperature sensor 1 system (Open circuit)
Inspection Procedure 8: Engine stall at shifting (N → D, N → R)
REASSEMBLY
Inspection Procedure 12: Gear shift does not occur with 2nd <=> 3rd
A/T INITIAL LEARNING PROCEDURE
INSPECTION PROCEDURE 2: When the ignition key is at a position other than the LOCK (OFF) position, the selector lever cannot be moved from the P to the R position even though the brake pedal is being depressed.
LINE PRESSURE ADJUSTMENT
Code No.P0771: Shift solenoid SR or linear solenoid No.1 system (OFF sticking)
DISASSEMBLY AND REASSEMBLY
REASSEMBLY
Code No.P0720: Output shaft speed sensor system
DISASSEMBLY AND REASSEMBLY
Code No.P0707: Inhibitor switch system (Open circuit)
Code No.P0712: A/T fluid temperature sensor 1 system (Short circuit)
Inspection Procedure 33: Oil leak (adapter)
Code No.P0967: Linear solenoid No.1 system (high current)
Code No.P0828: Shift switch assembly system (Malfunction of shift switch)
Code No.P1786 (P0741) Damper clutch system (stuck off)
Inspection Procedure 8: Shift Shock when Shifting from N to D, N to R and Long Delay

DISASSEMBLY AND REASSEMBLY
SPECIAL FUNCTION

A/T FLUID TEMPERATURE SENSOR CHECK
TRANSMISSION FLUID COOLER
TRANSMISSION FLUID COOLER
MANUAL DRIVING TEST
SHIFT PATTERN
INSPECTION
Code No.P0986: Shift solenoid SR system (Open circuit)
CHECK CHART FOR TROUBLE SYMPTOMS
A/T FLUID CHECK
DISASSEMBLY AND REASSEMBLY
REMOVAL AND INSTALLATION <4M4>
SELF-REGULATING GLOW SYSTEM CHECK
CRANK ANGLE SENSOR CHECK
REMOVAL AND INSTALLATION <6G7>
SPARK PLUG CHECK AND CLEANING
INSPECTION
GLOW PLUG CHECK
DETONATION SENSOR CHECK
GENERAL INFORMATION (GLOW SYSTEM)
STARTER RELAY CHECK <4M4>
GENERAL INFORMATION
GENERAL INFORMATION
SPECIAL TOOL
WAVEFORM CHECK USING AN OSCILLOSCOPE
IGNITION COIL <6G75>
ALTERNATOR
SERVICE SPECIFICATIONS
STARTER MOTOR
OUTPUT CURRENT TEST
INSPECTION
CAMSHAFT POSITION SENSOR CHECK
SPARK PLUG <6G75>
SERVICE SPECIFICATIONS
GLOW CONTROL
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
CHECK AT THE ECU TERMINALS
REGULATED VOLTAGE TEST
SERVICE SPECIFICATIONS
REMOVAL AND INSTALLATION
SERVICE SPECIFICATIONS
REMOVAL AND INSTALLATION
ALTERNATOR OUTPUT LINE VOLTAGE DROP TEST
STARTER MOTOR ASSEMBLY INSPECTION
ENGINE COOLANT TEMPERATURE SENSOR CHECK
DISASSEMBLY AND REASSEMBLY
SPECIAL TOOL
REMOVAL AND INSTALLATION <6G7>
SPECIAL TOOLS
GLOW PLUG
REMOVAL AND INSTALLATION
GENERAL INFORMATION
GLOW PLUG RELAY CHECK
REMOVAL AND INSTALLATION <4M4>
IGNITION COIL CHECK
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
SPECIAL TOOLS
GENERAL INFORMATION
INSPECTION
GENERAL INFORMATION
INSPECTION
INSPECTION
FRONT HEATER UNIT AND FRONT BLOWER ASSEMBLY
Code No. B1061,B1062: Potentiometer system for front Mode selection damper
HEATER CONTROLLER
INSPECTION
Inspection Procedure 16: The PTC heater (Passenger’s side) does not work <3200>
Inspection Procedure 8: The A/C indicator flashes
Code No. B1016, B1017: Heater water temperature sensor system
INSPECTION
DUCT
Code No. B1011,B1012: Ambient air temperature sensor system
REMOVAL AND INSTALLATION
Inspection Procedure 13: Rear air outlet vent cannot be changed
REAR HEATER
Code No.B1045: Motor drive system for the front air mix damper
REMOVAL AND INSTALLATION
Code No. B1041,B1042: Potentiometer system for the front air mix damper
INSPECTION
Code No. B1065: Motor drive system for front mode selection damper
Code No.B1055 Motor drive system for rear air mix damper
HEATER UNIT
Inspection Procedure 6: The compressor does not work
IDLE-UP OPERATION CHECK
DIAGNOSIS CODE CHART
Inspection Procedure 10: Rear blower does not work
DIAGNOSIS TROUBLESHOOTING FLOW
Inspection Procedure 15: The PTC heater (Driver’s side) does not work <3200>
Inspection Procedure 9: Condenser Fan does not Operate.
SPECIAL TOOL
Inspection Procedure 1: Communication with the M.U.T.-III is not possible.
INSPECTION
CHARGING AND DISCHARGING
CONDENSER
VENTILATION SYSTEM
PERFORMANCE TEST
Inspection Procedure 14: A/C-ECU power supply system
REMOVAL AND INSTALLATION
INSPECTION
REMOVAL AND INSTALLATION
DISASSEMBLY AND REASSEMBLY
Code No. B1001,B1002: Interior temperature sensor system
Inspection Procedure 3: The front blower does not work
RELAY CONTINUITY CHECK
Inspection Procedure 7: The rear window defogger does not work.
Inspection Procedure 2: Cool air does not come
Code No. B1021,B1022: Air thermo sensor system
Inspection Procedure 12: The temperature of rear air conditioner cannot be controlled
Inspection Procedure 17: Poor heater performance
REMOVAL AND INSTALLATION
INSPECTION
REMOVAL AND INSTALLATION <6G7>
COMPRESSOR DRIVE BELT ADJUSTMENT
LUBRICANTS
REMOVAL AND INSTALLATION
Code No. B1051,B1052: Potentiometer system for rear air mix damper
CLEAN AIR FILTER REPLACEMENT PROCEDURE
REMOVAL AND INSTALLATION
INSPECTION
REMOVAL AND INSTALLATION
DIAGNOSIS FUNCTION
REMOVAL AND INSTALLATION
A/C-ECU
SIMPLE INSPECTION OF THE A/C PRESSURE SENSOR
GENERAL INFORMATION
BLOWER UNIT
Inspection Procedure 4: The blower air volume cannot be changed
CHECK AT A/C-ECU TERMINALS
Code No. B1031,B1032: A/C pressure sensor system
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
INSPECTION
DATA LIST REFERENCE TABLE
TROUBLE SYMPTOM CHART
REMOVAL AND INSTALLATION <4M4>
DISASSEMBLY AND REASSEMBLY
REMOVAL AND INSTALLATION
ACTUATOR TEST TABLE
REMOVAL AND INSTALLATION
Inspection Procedure 11: Air volume of rear blower cannot be changed.
Inspection Procedure 5: The outside/inside air changeover is impossible.
GENERAL INFORMATION
SERVICE SPECIFICATIONS
CONTROLLER AREA NETWORK (CAN)
Code No. P0304: No. 4 Cylinder Injector Malfunction (No Injection)
ALTERNATOR CONTROL
Code No. P0653: Analog Sensor Reference Voltage No. 2 Too High
OXYGEN SENSOR CHECK
FUEL PUMP OPERATION CHECK <6G7>
ACTUATOR TEST REFERENCE TABLE
CHECK CHART CLASSIFIED BY PROBLEM SYMPTOMS
Code No. P252F: Engine Oil Level Malfunction
SERVICE SPECIFICATION(S)
DATA LIST REFERENCE TABLE
FUEL INJECTION CONTROL
Code No. P1277: Fuel Filter Freeze
Code No. P0403: Exhaust Gas Recirculation Control System
Code No. P0642: Throttle Position Sensor Power Supply
Code No. P1602: Communication Malfunction (between Engine-A/T-ECU Main Processor and System LSI)
Code No. P1474: Exhaust differential pressure sensor ambient air temperature sensor Circuit Low Input
Code No. P0622: Alternator FR Terminal System
EXHAUST GAS RECIRCULATION CONTROL
Code No. P1204: Capacitor Excessive Charging
OXYGEN SENSOR HEATER CONTROL
Code No. U1102: ASTC-ECU time-out
Code No. P0300: Random/Multiple Cylinder Misfire Detected
Code No. P0603: EEPROM Malfunction
Code No. P0205: No. 5 Injector System
Inspection Procedure 1: Communication with engine-ECU is not possible
Inspection Procedure 20: Condenser fan relay system
Code No. P1428: No. 3 Exhaust Gas Temperature Sensor (DPF temperature) Circuit High Input
Code No. P0638: Throttle Valve Control Servo Stuck
CONTROL UNIT
THROTTLE VALVE OPENING ANGLE CONTROL AND IDLE SPEED CONTROL
GENERAL INFORMATION <6G7>
Code No. P0605: Read Only Memory (FLASH ROM) Malfunction
Code No. P0123: Throttle Position Sensor (Main) Circuit High Input
Inspection Procedure 16: Engine-ECU power supply system
FUEL FILTER CARTRIDGE REPLACEMENT
FUEL PRESSURE CONTROL
Inspection Procedure 25: Ignition circuit system
Code No. P0130: Right Bank Oxygen Sensor (Front) Circuit
IGNITION TIMING AND CONTROL FOR CURRENT CARRYING TIME
DIAGNOSIS SYSTEM
INJECTOR CHECK
Code No. P0340: Camshaft Position Sensor System
INSPECTION CHART FOR DIAGNOSIS CODE
NO. 2 INTAKE AIR TEMPERATURE SENSOR CHECK
Code No. P1498: Excessive PM Accumulated in DPF
SWIRL CONTROL
Code No. P2228: Barometric Pressure Sensor Circuit Low Input
INSPECTION CHART FOR TROUBLE SYMPTOMS
Code No. P0103: Air Flow Sensor Circuit High Input
Inspection Procedure 19: Engine-A/T-ECU power supply, engine control relay, ignition switch-IG1 system
Code No. P1274: Supply Pump Protection
DIAGNOSIS TROUBLESHOOTING FLOW
ENGINE COOLANT TEMPERATURE SENSOR CHECK
REMOVAL AND INSTALLATION
Code No. P1021: Oil Feeder Control Valve System
THROTTLE VALVE CONTROL SERVO RELAY CONTINUITY CHECK
Code No. P0628: Suction Control Valve Open
Code No. P1427: No. 3 Exhaust Gas Temperature Sensor (DPF temperature) Circuit Low Input
Inspection Procedure 15: Overheating
Code No. P0222: Throttle Position Sensor (Sub) Circuit Low Input
Code No. P0134: Right Bank Oxygen Sensor (Front) Circuit No Activity Detected
Code No. P0660: Variable Induction Control Solenoid Valve System
Inspection Procedure 10: Hesitation, Sag, Poor Acceleration, Stumble, Surge
Code No. P0107: Manifold Absolute Pressure Sensor Circuit Low Input
Code No. P0301: No. 1 Cylinder Injector Malfunction (No Injection)
Code No. P0606: Engine-A/T-ECU Main Processor Malfunction
Code No. P0202: No. 2 Injector Circuit Malfunction
Inspection Procedure 3: The engine warning lamp remains illuminating and never goes out or is blinking
Code No. P0103: Air Flow Sensor Circuit High Input
Code No. P0117: Engine Coolant Temperature Sensor Circuit Low Input
Code No. P0607: Engine-ECU (sub CPU) Malfunction
COMPONENT LOCATION
Code No. U1073: Bus Off
Code No. P0072: No. 2 Intake Air Temperature Sensor Circuit Low Input
Inspection Procedure 12: White smoke
Code No. P0630: Chassis Number not Programmed
ACTUATOR
Inspection Procedure 22: A/C switch system
Inspection Procedure 14: Ignition timing offset
Inspection Procedure 8: The engine stalls when decelerating
SPECIAL TOOLS
EVACUATION OF WATER FROM FUEL FILTER
INSPECTION CHART FOR DIAGNOSIS CODE
Code No. P0172: Right Bank Abnormal Fuel System (Rich)
Code No. P0112: No. 1 Intake Air Temperature Sensor Circuit Low Input
Code No. P1497: DPF System Malfunction
Code No. P0182: Fuel Temperature Sensor Circuit Low input
Code No. P0154: Left Bank Oxygen Sensor (Front) Circuit No Activity Detected
ENGINE CONTROL RELAY CONTINUITY CHECK
SPECIAL TOOL
OIL FEEDER CONTROL VALVE CHECK
Code No. U1073: Bus Off
Inspection Procedure 14: Battery rundown
Actuator Test Reference Table
INJECTOR CHECK
GENERAL INFORMATION <4M4>
EVAPORATIVE EMISSION PURGE CONTROL
Code No. P0123: Throttle Position Sensor Circuit High Input
Inspection Procedure 5: Starting impossible (Starter operative but no initial combustion)
Inspection Procedure 21: A/C compressor relay system
Code No. P0502: Vehicle Speed Sensor Low Input
Code No. P0133: Right Bank Oxygen Sensor (Front) Circuit Slow Response
FUEL PUMP CONNECTOR DISCONNECTION (HOW TO REDUCE PRESSURIZED FUEL LINES)
FUEL PUMP RELAY CONTROL
Code No. P0174: Left Bank Abnormal Fuel System (Lean)
Code No. P0603: EEPROM MALFUNCTION
Inspection Procedure 6: Starting impossible (Initial combustion but No complete combustion), Improper starting (Long time to start)
Inspection Procedure 23: A/C load signal system
Code No. P1203: Capacitor Insufficient Charging
A/C COMPRESSOR RELAY CONTROL
Code No. P0152: Left Bank Oxygen Sensor (Front) Circuit High Voltage
Code No. P0420: Catalyst Malfunction
Code No. P2454: Exhaust Differential Pressure Sensor Circuit Low Input
Code No. P2413: Exhaust Gas Recirculation System Performance
FUEL PUMP MODULE ASSEMBLY REPLACEMENT <6G7>
SENSOR
Code No. P2455: Exhaust Differential Pressure Sensor Circuit High Input
Code No. P0118: Engine Coolant Temperature Sensor Circuit High Input
REMOVAL AND INSTALLATION
INSPECTION PROCEDURE USING OSCILLOSCOPE
Code No. P0427: No. 2 Exhaust Gas Temperature Sensor (catalyst temperature) Circuit Low Input
Code No. P0202: No. 2 Injector System
Inspection Procedure 9: Engine does not revolve up
Inspection Procedure 19: Back-up lamp switch system
Code No. P2127: Accelerator Pedal Position Sensor (sub) Circuit Low Input
Code No. P2101: Throttle Valve Control Servo Magneto Malfunction
Code No. P0183: Fuel Temperature Sensor Circuit High Input
REMOVAL AND INSTALLATION <4M4>
CONDENSER FAN RELAY CONTROL
Inspection Procedure 3: The engine warning lamp remains illuminating and never goes out
Code No. P0137: Right Bank Oxygen Sensor (Rear) Circuit Low Voltage
Code No. U1102 ASTC-ECU Time-out
INSPECTION CHART FOR DIAGNOSIS CODE
COMPONENT LOCATION
Code No. P0604: Random Access Memory (RAM) Malfunction
Inspection Procedure 20: Fuel pump system
Code No. P0106: Manifold Absolute Pressure Sensor Range/Performance Problem
Code No. P0158: Left Bank Oxygen Sensor (Rear) Circuit High Voltage
VARIABLE INDUCTION COTROL
Inspection Procedure 13: Black smoke
Code No. P0405: Exhaust Gas Recirculation Valve Position Sensor Circuit Low Input
Code No. P2123: Accelerator Pedal Position Sensor (main) Circuit High Input
Code No. P2148: Injector Common Circuit Battery Short
Code No. P1275: Supply Pump Exchange
Code No. P0443: Purge Control Solenoid Valve System
Code No. P0175: Left Bank Abnormal Fuel System (Rich)
Code No. U1117 Immobilizer-ECU Time-out
Code No. P0652: Analog Sensor Reference Voltage No. 2 Too Low
Inspection Procedure 18: 1st and 2nd rail switch system
Code No. P2128: Accelerator Pedal Position Sensor (sub) Circuit High Input
Code No. P0657: Throttle Valve Control Servo Relay Circuit Malfunction
Code No. P0606: Engine-ECU (main CPU) Malfunction
Inspection Procedure 13: Knocking
Inspection Procedure 4: The starter is impossible to operate
Inspection Procedure 10: A large amount of fuel consumption
Code No. P0303: No. 3 Cylinder Misfire Detected
CHECK AT THE ECU TERMINALS
Code No. P0016: Crank Angle Sensor/Camshaft Position Sensor Phase Problem
Code No. P1298: Variable Geometry Turbocharger Control System Malfunction (high pressure)
Code No. P0135: Right Bank Oxygen Sensor (Front) Heater System
Code No. P0108: Manifold Absolute Pressure Sensor Circuit High Input
FUEL GAUGE UNIT CHECK
Code No. P0206: No. 6 Injector System
SPECIAL TOOLS
Code No. P0421: Warm Up Catalyst Malfunction (right bank)
INSPECTION PROCEDURE USING AN OSCILLOSCOPE
Code No. P0302: No. 2 Cylinder Injector Malfunction (No Injection)
Code No. P0551: Power Steering Fluid Pressure Switch System
Code No. P0299: Turbocharger Under Boost Condition
Code No. P2100: Throttle Valve Control Servo Circuit (open)
Inspection Procedure 11: The feeling of impact or vibration when accelerating
Code No. P0088: Common Rail High Pressure Malfunction
Code No. P0204: No. 4 Injector Circuit Malfunction
Inspection Procedure 7: Unstable idling (Rough idling, Hunting), Improper idling speed (Too high or too low), Engine stalls during idling (Die out)
Code No. U1109: ETACS-ECU Time-out
Code No. P0073: No. 2 Intake Air Temperature Sensor Circuit High Input
Inspection Procedure 2: The engine warning lamp does not illuminate right after the ignition switch is turned the "ON" position
Code No. P2149: Injector Common 2 (cylinder No. 2 and No. 3) Circuit Open
Code No. P0131: Right Bank Oxygen Sensor (Front) Circuit Low Voltage
Code No. P0193: Rail Pressure Sensor Circuit High Input
Code No. P0500: Vehicle Speed Sensor System
Code No. P1272: Pressure Limiter Malfunction
Inspection Procedure 4: Starting impossible (Starter not operative)
Inspection Procedure 8: The engine stalls when starting the car (Pass out), The engine stalls when decelerating
Code No. P0546: No. 1 exhaust gas temperature sensor Circuit High Input
Inspection Procedure 17: Engine-ECU battery back-up system
CONTROL UNIT
Code No. P0203: No. 3 Injector Circuit Malfunction
GENERAL INFORMATION
Code No. P2128: Accelerator Pedal Position Sensor (Sub) Circuit High Input
Inspection Procedure 25: Glow system
GENERAL INFORMATION
Inspection Procedure 27: Power Steering Fluid Pressure Switch System
Code No. P0102: Air flow Sensor Circuit Low Input
Code No. P2138: Accelerator Pedal Position Sensor (Main and Sub) Range/Performance Problem
ENGINE CONTROL RELAY CONTINUITY CHECK
Code No. P0428: No. 2 Exhaust Gas Temperature Sensor (catalyst temperature) Circuit High Input
Code No. P0638: Throttle Valve Control Servo Circuit Range/Performance Problem
Code No. P0201: No. 1 Injector System
Code No. P0150: Left Bank Oxygen Sensor (Front) Circuit
VARIABLE GEOMETRY TURBOCHARGER CONTROL
Code No. P0513: Immobilizer Malfunction
SENSOR
FUEL PUMP OPERATION CHECK
REMOVAL AND INSTALLATION
Code No. P0336: Crank Angle Sensor Range/Performance Problem
PTC HEATER RELAY CONTROL
Code No. P2147: Injector Common Circuit Earth Short
Code No. P0335: Crank Angle Sensor System
Code No. P0305: No. 5 Cylinder Misfire Detected
FUEL TANK <4M4>
SEALANT(S) OR ADHESIVE(S)
Code No. P0125: Insufficient Coolant Temperature for Closed Loop Fuel Control
Inspection Procedure 18: Overheating
Code No. P0629: Suction Control Valve Battery Short
Code No. P0302: No. 2 Cylinder Misfire Detected
REMOVAL AND INSTALLATION
Code No. P0431: Warm Up Catalyst Malfunction (left bank)
ACTUATOR TEST REFERENCE TABLE
A/C COMPRESSOR RELAY CONTROL
INTAKE AIR TEMPERATURE SENSOR CHECK
IDLE SPEED CONTROL (ISC)
Code No. P2123: Accelerator Pedal Position Sensor (Main) Circuit High Input
DIAGNOSIS SYSTEM
THROTTLE BODY (THROTTLE VALVE AREA) CLEANING
INSPECTION
Code No. P1475: Exhaust differential pressure sensor ambient air temperature sensor Circuit High Input
Inspection Procedure 24: Power steering fluid pressure switch system
Code No. P0117: Engine Coolant Temperature Sensor Circuit Low Input
DIAGNOSIS TROUBLESHOOTING FLOW
FUEL LEAK CHECK OF FUEL TANK
Code No. P0192: Rail Pressure Sensor Circuit Low Input
Code No. P0406: Exhaust Gas Recirculation Valve Position Sensor Circuit High Input
Code No. P0545: No.1 Exhaust Gas Temperature Sensor Circuit Low Input
Inspection Procedure 17: Battery rundown
Code No. P0141: Right Bank Oxygen Sensor (Rear) Heater System
Code No. P2228: Barometric Pressure Sensor Circuit Low Input
Code No. P0203: No. 3 Injector System
FUEL PRESSURE CONTROL <4M4>
Code No. P1299: Variable Geometry Turbocharger Control System Malfunction (low pressure)
Code No. P0303: No. 3 Cylinder Injector Malfunction (No Injection)
Code No. P2229: Barometric Pressure Sensor Circuit High Input
Code No. P1625: Injection Quantity Compensation Value Error
FUEL INJECTION CONTROL
Inspection Procedure 4: The starter is impossible to operate
Code No. P1499: Abnormally high DPF temperature
Code No. P0301: No. 1 Cylinder Misfire Detected
Code No. P2122: Accelerator Pedal Position Sensor (Main) Circuit Low Input
ACTUATOR
Code No. P1626: Injection Quantity Compensation Value Not Coding
CHECK CHART FOR TROUBLE SYMPTOMS
Code No. P0403: Exhaust Gas Recirculation Valve DC Motor Malfunction
CHECK AT THE ECU TERMINALS
Code No. P0108: Manifold Absolute Pressure Sensor Circuit High Input
DPF SYSTEM CONTROL
Code No. P0223: Throttle Position Sensor (Sub) Circuit High Input
FUEL TANK GAUGE UNIT REPLACEMENT
Code No. P2146: Injector Common 1 (cylinder No. 1 and No. 4) Circuit Open
Code No. P0113: No. 1 Intake Air Temperature Sensor Circuit High Input
COMMON RAIL <4M4>
EVACUATION OF AIR FROM FUEL LINE
Inspection Procedure 15: Run on (Dieseling)
Code No. P0107: Manifold Absolute Pressure Sensor Circuit Low Input
THROTTLE VALVE CONTROL SERVO CHECK
Inspection Procedure 21: A/C switch system
Code No. P0102: Air flow Sensor Circuit Low Input
MIVEC (Mitsubishi Innovative Valve Electronic Control System)
GENERAL INFORMATION
Inspection Procedure 26: Stop lamp switch system
DATA LIST REFERENCE TABLE
GLOW PLUG RELAY CONTROL
Code No. P2010: Swirl Control Solenoid Valve Circuit High Input
Code No. P0132: Right Bank Oxygen Sensor (Front) Circuit High Voltage
EXHAUST GAS RECIRCULATION (EGR) CONTROL
Code No. U1108: Combination meter timeout
REMOVAL AND INSTALLATION
SUCTION CONTROL VALVE CHECK
Code No. P0335: Crank Angle Sensor System
Inspection Procedure 16: Odor, White Smoke, Black smoke and high-concentration CO/HC during idling
DIAGNOSIS FUNCTION
REMOVAL AND INSTALLATION
Code No. P2138: Accelerator Pedal Position Sensor (Main and Sub) Range/Performance Problem
Inspection Procedure 9: Poor acceleration
Code No. P2135: Throttle Position Sensor (Main and Sub) Range/Performance Problem
Code No. P0047: Variable Geometry Control Solenoid Valve Circuit Low Input
FUEL PUMP RELAY CONTINUITY CHECK
Code No. P0306: No. 6 Cylinder Misfire Detected
SERVICE SPECIFICATION(S)
Code No. P0136: Right Bank Oxygen Sensor (Rear) Circuit
Code No. P0161: Left bank Oxygen Sensor (Rear) Heater System
Inspection Procedure 24: Fan control relay system
Code No. P0191: Rail Pressure Sensor Range/Performance Problem
Inspection Procedure 12: The Feeling of Impact or Vibration when Decelerating
ENGINE COOLANT TEMPERATURE SENSOR CHECK
Code No. P0171: Right Bank Abnormal Fuel System (Lean)
Code No. P0089: Suction Control Valve Stuck
Code No. P2009: Swirl Control Solenoid Valve Circuit Low Input
Code No. P2122: Accelerator Pedal Position Sensor (main) Circuit Low Input
Code No. P0151: Left Bank Oxygen Sensor (Front) Circuit Low Voltage
Code No. P0157: Left Bank Oxygen Sensor (Rear) Circuit Low Voltage
Inspection Procedure 26: PTC heater relay system
REMOVAL AND INSTALLATION
THROTTLE VALVE CONTROL
GENERAL INFORMATION
Code No. P0155: Left Bank Oxygen Sensor (Front) Heater System
Code No. P0201: No. 1 Injector Circuit Malfunction
Code No. P0304: No. 4 Cylinder Misfire Detected
Code No. P0340: Camshaft Position Sensor System
Inspection Procedure 11: Knocking, Abnormal noise
Code No. P0122: Throttle Position Sensor Circuit Low Input
Code No. P0093: Fuel Leak Problem
Code No. P0204: No. 4 Injector System
Code No. P1603: Battery Backup Circuit Malfunction
REMOVAL AND INSTALLATION
Code No. P0642: Analog Sensor Reference Voltage No. 1 Too Low
Code No. P2124: Accelerator Pedal Position Sensor (Main) Circuit High Input Intermittent
Code No. P2229: Barometric Pressure Sensor Circuit High Input
Code No. P0122: Throttle Position Sensor (Main) Circuit Low Input
Code No. U1101: A/T-ECU Time-out
Inspection Procedure 22: A/C compressor relay system
Code No. P1273: Supply Pump Insufficient Flow
Code No. P0219: Engine Over Speed Condition
DISASSEMBLY AND ASSEMBLY
Code No. P0138: Right Bank Oxygen Sensor (Rear) Circuit High Voltage
FUEL TEMPERATURE SENSOR CHECK
Code No. P2118: Throttle Valve Control DC Motor Current Malfunction
Code No. P0156: Left Bank Oxygen Sensor (Rear) Circuit
COMMON RAIL CHECK
Inspection Procedure 2: The engine warning lamp does not illuminate right after the ignition switch is turned the "ON" position
Code No. P0325: Detonation Sensor System
CONDENSER FAN RELAY CONTROL
Code No. P0513: Immobilizer Malfunction
Code No. P0112: Intake Air Temperature Sensor Circuit Low Input
Inspection Procedure 5: Starting impossible (Starter operative but No initial combustion)
Inspection Procedure 1: Communication with engine-A/T-ECU is not possible
Code No. P0153: Left Bank Oxygen Sensor (Front) Circuit Slow Response
FUEL PRESSURE TEST
ENGINE CONTROL RELAY CONTROL
SEALANTS
Code No. P0118: Engine Coolant Temperature Sensor Circuit High Input
Code No. P0113: Intake Air Temperature Sensor Circuit High Input
CONTROLLER AREA NETWORK (CAN)
Code No. P0048: Variable Geometry Control Solenoid Valve Circuit High Input
REMOVAL AND INSTALLATION <6G7>
INSPECTION CHART FOR TROUBLE SYMPTOMS
NO. 1 INTAKE AIR TEMPERATURE SENSOR CHECK
REMOVAL AND INSTALLATION
Inspection Procedure 7: Improper idling
DATA LIST REFERENCE TABLE
DISASSEMBLY AND REASSEMBLY <6G7>
Code No. P0341: Camshaft Position Sensor Range/Performance Problem
Inspection Procedure 23: A/C Load signal system
Code No. P1276: Fuel Filter Exchange
FUEL FILTER PIPE ASSEMBLY REPLACEMENT <4M4>
Inspection Procedure 6: Starting improper (Long time to start)
Code No. P0643: Analog Sensor Reference Voltage No. 1 Too High
THROTTLE VALVE CONTROL SERVO CHECK
SUPPLY PUMP <4M4>
Code No. P2127: Accelerator Pedal Position Sensor (Sub) Circuit Low Input
GENERAL INFORMATION
REMOVAL AND INSTALLATION
DIAGNOSIS FUNCTION
RELAY CONTROL
FUEL TANK <6G7>