REMOVAL AND INSTALLATION
INSPECTION
REMOVAL AND INSTALLATION
LOWER ARM BALL JOINT AXIAL PLAY CHECK
LOWER ARM BALL JOINT COVER CHECK
INSPECTION
LOWER ARM BUSHING REPLACEMENT
DISASSEMBLY AND REASSEMBLY
INSPECTION
FRONT WHEEL ALIGNMENT CHECK AND ADJUSTMENT
REMOVAL AND INSTALLATION
INSPECTION
INSPECTION
GENERAL INFORMATION
SERVICE SPECIFICATIONS
REMOVAL AND INSTALLATION
SPECIAL TOOLS
FRONT BODY
SUSPENSION INSTALLATION DIMENSIONS
SUSPENSION INSTALLATION DIMENSIONS
FRONT BODY
UNDER BODY
FRAME
CARRIER
CARRIER
INTERIOR
REAR BODY
REAR BODY
FRAME
FRAME
FRAME
SUSPENSION INSTALLATION DIMENSIONS
UNDER BODY
CARRIER
SUSPENSION INSTALLATION DIMENSIONS
SUSPENSION INSTALLATION DIMENSIONS
INTERIOR
REAR BODY
SIDE BODY
SUSPENSION INSTALLATION DIMENSIONS
SIDE BODY
FRONT BODY
BODY DIMENSIONS AND MEASUREMENT METHODS
FRAME
FRAME
SIDE BODY
INTERIOR
UNDER BODY
Code No.1005: P/W (DR) 3 Times jam-protection
REAR PANEL POWER WINDOW ANTI-TRAP FUNCTION INSPECTION
Code No.5002: P/W (RP) SW pulse2 disconnection
DOOR OUTSIDE HANDLE PLAY CHECK
SUNROOF SAFETY FUNCTION CHECK
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
WEATHERSTRIP
Inspection Procedure 3: Sunroof Anti-trap Function does not Work Normally.
Code No.5004: P/W (RP) Sensor fail (ground)
Code No.4003: P/W (RR) Above window position
SPECIAL TOOLS
REAR PANEL POWER WINDOW INITIAL SET
Inspection Procedure B-2: The Key Reminder Switch Signal is not Received.
Code No.2005: P/W (AS) 3 Times jam-protection
Inspection Procedure B-4: Relevant Power Window(s) do not Work by means of the Front Passenger’s Power Window Sub Switch and Rear Power Window Sub Switches.
BODY SHELL
SERVICE SPECIFICATIONS
REMOVAL AND INSTALLATION
SUNROOF FIT ADJUSTMENT
INSPECTION
Inspection Procedure B-1: Each Button Signal of the Keyless Entry Transmitter is not Received.
Code No.2004: P/W (AS) Sensor fail (ground)
Inspection procedure B-7: Power Window Timer Function does not Work Normally.
SPECIAL TOOL
Inspection Procedure B-9: Power window anti-trap function does not work normally.
GLASS SLIDING MECHANISM CHECK AND ADJUSTMENT
SERVICE SPECIFICATIONS
REMOVAL AND INSTALLATION
REAR GATE PANEL FIT ADJUSTMENT
Code No.2001: P/W (AS) SW pulse1 disconnection
CHECK OF KEY LOCK PREVENTION FUNCTION
Code No.3008: P/W (RL) Parameter read failCode No.3009: P/W (RL) Position read fail
Code No.4008: P/W (RR) Parameter read failCode No.4009: P/W (RR) Position read fail
Inspection Procedure B-1: Power Windows do not Work at All.
TROUBLE SYMPTOM CHART
DIAGNOSIS TROUBLESHOOTING FLOW
INSPECTION
REMOVAL AND INSTALLATION
SUNROOF INITIALISATION
REMOVAL AND INSTALLATION
ADJUSTMENT OF HOOD HEIGHT
FUEL FILLER LID
Code No.1002: P/W (DR) SW pulse2 disconnection
Code No.3001: P/W (RL) SW pulse1 disconnection
SHIFT "P" INTERLINK DOOR UNLOCK FUNCTION CHECK
REMOVAL AND INSTALLATION
Code No.2002 P/W (AS) SW pulse 2 disconnection
INSPECTION
REMOVAL AND INSTALLATION
Inspection Procedure 1: The Sunroof does not Work at All.
Code No.1004: P/W (DR) Sensor fail (ground)
REMOVAL AND INSTALLATION
KEYLESS ENTRY SYSTEM INSPECTION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
Code No.3002 P/W (RL) SW pulse 2 disconnection
DISASSEMBLY AND REASSEMBLY
Inspection Procedure 4: Rear Panel Power Window-ECU cannot Communicate with ETACS-ECU.
REMOVAL AND INSTALLATION
BODY COLOUR CHARTS
Inspection Procedure A-1: Central Door Locking System does not Work.
Inspection Procedure A-4: Selector "P" position-linked door unlock function does not operate normally.
HOOD
WINDOW GLASS
REMOVAL AND INSTALLATION
DOOR INSIDE HANDLE PLAY ADJUSTMENT
SUNROOF CHECK
WATER TEST
REMOVAL AND INSTALLATION
Inspection Procedure A-3: Encrypted Code cannot be Registered.
REMOVAL AND INSTALLATION
ADJUSTMENT OF ALIGNMENT OF HOOD STEPPED PORTION AND HOOD STRIKER
REAR GATE OUTSIDE HANDLE ADJUSTMENT
Code No.4001: P/W (RR) SW pulse1 disconnection
DIAGNOSIS CODE CHART
Code No.1008: P/W (DR) Parameter read failCode No.1009: P/W (DR) Position read fail
Code No.1002: P/W (DR) SW pulse2 disconnection
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
Inspection Procedure A-3: A Door cannot be Locked or Unlocked by the Central Door Locking System
DIAGNOSIS CODE CHART
GENERAL
Inspection Procedure 2: Any of The Rear Panel Power Window Switch Position is defective.
Code No.5008: P/W (RP) Parameter read fail, Code No.5009: P/W (RP) Position read fail
REMOVAL AND INSTALLATION
DIAGNOSIS TROUBLESHOOTING FLOW
REMOVAL AND INSTALLATION
HOW TO REGISTER SECRET CODE
Code No.5003: P/W (RP) Above window position
TROUBLE SYMPTOM CHART
SERVICE SPECIFICATIONS
Code No.1004: P/W (DR) Sensor fail (ground)
REMOVAL AND INSTALLATION
TROUBLE SYMPTOM CHART
KEYLESS ENTRY SYSTEM TIMER LOCK FUNCTION INSPECTION
REMOVAL AND INSTALLATION
Code No.4005: P/W (RR) 3 Times jam-protection
FRONT DOOR WINDOW GLASS ADJUSTMENT
SERVICE SPECIFICATIONS
Inspection Procedure A-2: A Door cannot be Locked or Unlocked by the Central Door Locking System
INSPECTION
Inspection Procedure B-5: Relevant Power Window(s) do not Work by means of the Front Passenger’s Power Window Sub Switch and Rear Power Window Sub Switches.
GLASS SLIDING MECHANISM CHECK AND ADJUSTMENT
ADHESIVE
SPECIAL TOOL
Inspection Procedure B-10: The Window Glass Lowers Automatically while it is Rising.
DOOR FIT ADJUSTMENT
SPECIAL TOOLS
Code No.4004: P/W (RR) Sensor fail (ground)
POWER WINDOW TIMER FUNCTION CHECK
INSPECTION
Code No.2003: P/W (AS) Above window position
ACTUATOR TEST REFERENCE TABLE
Inspection Procedure A-1: Keyless Entry System does not Work.
Inspection Procedure B-2: Driver’s Power Window does not Work by means of the Power Window Main Switch.
Inspection Procedure B-8: Power window anti-trap function does not work normally.
CUSTOMIZATION FUNCTION
Code No.1003: P/W (DR) Above window position
KEYLESS ENTRY SYSTEM
REAR BODY
POWER WINDOW CHECK
REMOVAL AND INSTALLATION
POWER WINDOW INITIALIZED ADJUSTMENT
Code No.1001: P/W (DR) SW pulse1 disconnection
DOOR LOCK
CENTRAL DOOR LOCKING SYSTEM INSPECTION
TROUBLE SYMPTOM CHART
INSPECTION
SEALANTS
POWER WINDOW RELAY CHECK
REAR SLIDE WINDOW GLASS ADJUSTMENT
WINDOW GLASS REGULATOR
REMOVAL AND INSTALLATION
Code No.1001: P/W (DR) SW pulse1 disconnection
REMOVAL AND INSTALLATION
Code No.3004: P/W (RL) Sensor fail (ground)
Code No.3003: P/W (RL) Above window position
ADJUSTMENT OF CLEARANCE AROUND HOOD
Code No.2004: P/W (AS) Sensor fail (ground)
Inspection Procedure B-6: Front Passenger’s and /or Rear Power Window do not Work by means of the Power Window Main Switch.
Code No.5005: P/W (RP) 3 Times jumm-protection
GENERAL INFORMATION
REMOVAL AND INSTALLATION
POWER WINDOW OPERATING CURRENT CHECK
DIAGNOSIS TROUBLESHOOTING FLOW
Inspection Procedure 3: Rear Panel Power Window Anti-trap Function does not Work Normally.
DATA LIST REFERENCE TABLE
Inspection Procedure A-2: Keyless Entry Hazard Lamp Answerback Function or the Room Lamp Answerback Function does not Work Normally.
SPECIAL TOOL
Code No.2008: P/W (AS) Parameter read failCode No.2009: P/W (AS) Position read fail
REMOVAL AND INSTALLATION
REAR PANEL POWER WINDOW
Code No.3005: P/W (RL) 3 Times jam-protection
CHECK CHART FOR TROUBLE SYMPTOMS
Inspection Procedure A-4: The Timer Lock Function does not Work after the Doors have been Unlocked by the Keyless Entry System.
SUNROOF
Code No.2001: P/W (AS) SW pulse1 disconnection
BODY PANELING
Inspection Procedure 2: Any of The Sunroof Switch Positions is Defective.
SEALANT
DIAGNOSIS TROUBLESHOOTING FLOW
Code No.4002 P/W (RR) SW pulse 2 disconnection
CUSTOMIZATION FUNCTION
INPUT SIGNAL CHART
Inspection Procedure B-3: Driver’s Power Window does not Work by means of the Power Window Main Switch.
ADJUSTMENT OF ALIGNMENT OF HOOD STEPPED PORTION AND HOOD STRIKER
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
Code No.5001: P/W (RP) SW pulse1 disconnection
SUNROOF LID GLASS OPERATION CURRENT CHECK
Inspection Procedure 5: Rear Pnael Power Window Timer Function does not Work Normally.
Code No.2002 P/W (AS) SW pulse 2 disconnection
Inspection Procedure 1: Rear Panel Power Window do not Work at All.
REAR SEAT
PASSENGER’S (FRONT) AIR BAG MODULE
DISASSEMBLY AND REASSEMBLY
SRS AIR BAG SPECIAL CONNECTOR
Code No.B1612: Seat belt pre-tensioner (passenger’s side) (squib) system (short-circuited to the power supply)
CHECK CHART FOR DIAGNOSIS CODES
REMOVAL AND INSTALLATION
Code No.B1610: Seat belt pre-tensioner (passenger’s side) (squib) system (open-circuited in the squib circuit)
REMOVAL AND INSTALLATION
INSIDE REAR VIEW MIRROR
Code No.B1410: Passenger’s (front) air bag module (squib) system (short-circuited between terminals of the squib circuit)
WARNING/CAUTION LABELS
Code No.B1509: Incorrect installation of SRS-ECU
SRS-ECU
DRIVER’S AIR BAG MODULE
Code No.B1604: Seat belt pre-tensioner (driver’s side) (squib) system (open-circuited in the squib circuit)
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
Code No.B1403: Driver’s air bag module (squib) system (short-circuited to the power supply)
INSPECTION
REMOVAL AND INSTALLATION
Code No.B1595 Front impact sensor RH system (short circuit in the sensor)Code No.B1596 Front impact sensor RH system (open circuit in the sensor)Code No.B1597 Front impact sensor RH (short circuited in the earth)Code No.B1598 Front impact sensor RH (short circuited in the power supply)Code No.B1599 Front impact sensor LH system (short circuit in the sensor)Code No.B1600 Front impact sensor LH (open circuit in the sensor)Code No.B1601 Front impact sensor LH (short circuited in the earth)Code No.B1602 Front impact sensor LH (short circuited in the power supply)
Code No.B1413: Passenger’s (front) air bag module (squib) system (short-circuited to the power supply)
SEAT BELT WITH PRE-TENSIONER
Code No.B1476: Power supply voltage (IG1 (A) voltage) drops abnormally.
REMOVAL AND INSTALLATION
DISASSEMBLY AND REASSEMBLY
INSTRUMENT PANEL AND FLOOR CONSOLE
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
INSPECTION
INSPECTION
GENERAL INFORMATION
Code No.B1611: Seat belt pre-tensioner (passenger’s side) (squib) system (short-circuited to the earth)
CHECK CHART FOR TROUBLE SYMPTOMS
POST-COLLISION DIAGNOSIS
Code No.B1603: Seat belt pre-tensioner (driver’s side) (squib) system (short-circuited between terminals of the squib circuit)
PASSENGER’S AIR BAG CUT OFF SWITCH
REMOVAL AND INSTALLATION
INDIVIDUAL COMPONENT SERVICE
AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES
Code No.B1402: Driver’s air bag module (squib) system (short-circuited to the earth)
REMOVAL AND INSTALLATION
Code No.B1411: Passenger’s (front) air bag module (squib) system (open-circuited in the squib circuit)
SPECIAL TOOLS
FRONT SEAT
Code No.B1550: SRS warning lamp circuit malfunction
GENERAL INFORMATION
INSPECTION
SERVICE PRECAUTIONS
ACTUATOR TEST REFERENCE TABLE
DIAGNOSIS FUNCTION
FRONT AIR BAG AND SEAT BELT WITH PRE-TENSIONER
GENERAL INFORMATION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
Code No. B1499: Collision Decision
Code No.B1412: Passenger’s (front) air bag module (squib) system (short-circuited to the earth)
DOOR TRIM
Code No.B1609: Seat belt pre-tensioner (passenger’s side) (squib) system (short-circuit between terminals of the squib circuit)
TEST EQUIPMENTS
Code No. B1551: SRS warning lamp circuit open-circuited (Lamp does not Illuminate).
Code No.B1606: Seat belt pre-tensioner (driver’s side) (squib) system (short-circuited to the power supply)
INSPECTION
REMOVAL AND INSTALLATION
INTERIOR TRIM
Code No.B1400: Driver’s air bag module (squib) system (short-circuited between terminals of the squib circuit)
REMOVAL AND INSTALLATION
INSPECTION
REMOVAL AND INSTALLATION
Code No.B1404: Driver’s air bag module (squib ignition drive circuit) system detected short circuitCode No.B1405: Driver’s air bag module (squib ignition drive circuit) system detected open circuitCode No.B1414: Passenger’s (front) air bag module (squib ignition drive circuit) system detected short circuitCode No.B1415: Passenger’s (front) air bag module (squib ignition drive circuit) system detected open circuitCode No.B1466: Analogue G-sensor system in the SRS-ECUCode No.B1467: Safing G-sensor open circuitCode No.B1468: Safing G-sensor short circuitCode No.B1478: SRS-ECU capacitor circuit voltage too highCode No.B1479: SRS-ECU capacitor circuit voltage too lowCode No.B1496: SRS-ECU non-volatile memory (EEPROM)Code No.B1497: SRS-ECU application specific integrated circuit (for frontal activation)Code No.B1498: SRS-ECU ROM or RAMCode No.B1557: SRS-ECU application specific integrated circuitCode No.B1607: Seat belt pre-tensioner (driver’s side) (squib ignition drive circuit) system detected short circuitCode No.B1608: Seat belt pre-tensioner (driver’s side) (squib ignition drive circuit) system detected open circuitCode No.B1613: Seat belt pre-tensioner (passenger’s side) (squib ignition drive circuit) system detected short circuitCode No.B1614: Seat belt pre-tensioner (passenger’s side) (squib ignition drive circuit) system detected open circuit
REMOVAL AND INSTALLATION
Code No.B1605: Seat belt pre-tensioner (driver’s side) (squib) system (short-circuited to the earth)
Code No.B1519: SRS-ECU connector lock out of order
HEADLINING
REMOVAL AND INSTALLATION
SPECIAL TOOL
DISASSEMBLY AND REASSEMBLY
Inspection Procedure 1: Communication with M.U.T.-III is not possible (Communication is not possible with SRS).
DIAGNOSIS TROUBLESHOOTING FLOW
INSPECTION
SEAT BELT
DATA LIST REFERENCE TABLE
INSPECTION
SRS WARNING LAMP CHECK
Code No.B1401: Driver’s air bag module (squib) system (open-circuited in the squib circuit)
Code No.B1477: Power supply voltage (IG1 (B) voltage) drops abnormally.
Code No.B1551: SRS warning lamp circuit open-circuited (Lamp does not Switch Off).
FRONT IMPACT SENSOR
GENERAL INFORMATION (EGR SYSTEM)
VACUUM HOSE INSTALLATION
CRANK ANGLE SENSOR CHECK
EXHAUST GAS RECIRCULATION (EGR) SYSTEM
ACCELERATOR SYSTEM
GENERAL INFORMATION
INTAKE AIR TEMPERATURE SENSOR CHECK
COMPONENT LOCATION
VACUUM HOSE PIPING DIAGRAM
REMOVAL AND INSTALLATION
ENGINE COOLANT TEMPERATURE SENSOR CHECK
AIR FLOW SENSOR CHECK
CHECK AT THE ECU TERMINALS
REMOVAL AND INSTALLATION
EGR VALVE (DC MOTOR) CHECK
GENERAL INFORMATION
VACUUM HOSE CHECK
REMOVAL AND INSTALLATION
GENERAL INFORMATION
PARKING BRAKE SWITCH CHECK
PARKING BRAKE PULL ROD STROKE ADJUSTMENT
REMOVAL AND INSTALLATION
PARKING BRAKE LEVER STROKE CHECK AND ADJUSTMENT
REMOVAL AND INSTALLATION
GENERAL INFORMATION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
PARKING BRAKE SWITCH CHECK
SERVICE SPECIFICATIONS
ECU
SOLENOID VALVE
INSPECTION TERMINAL LOCATION
RELAY
EARTH
FUSIBLE LINK AND FUSE
EARTH CABLE
SENSOR
SEALANT
DIAGNOSIS TROUBLESHOOTING FLOW
Inspection Procedure 12: There is Noise but No Reception for Both AM and FM or No Sound from AM, or No Sound from FM.
Code No.U1073 Bus Off
Inspection Procedure 2: Any of the Rear Fog Lamps does not Illuminate Normally.
Code No. B1709: ETACS-ECU Internal Error (EEPROM Abnormality)
Inspection Procedure A-1: When the Ignition Switch is at the "LOCK" (OFF) Position, the Functions do not Work Normally. Check the Battery Power Supply Circuit to the ETACS-ECU.
SPECIAL TOOLS
CAN BUS DIAGNOSTICS TABLE
REMOVAL AND INSTALLATION
SPECIAL TOOLS
Inspection Procedure 1: The Rear Fog Lamps do not Illuminate Normally.
CHECK IMMOBILIZER-ECU
CHECK AT ECU TERMINAL
DIAGNOSIS TROUBLESHOOTING FLOW
Inspection Procedure 3: The Low Battery Warning Screen is Displayed.
FRONT FOG LAMP AIMING
DIAGNOSIS CODE CHART
AMBIENT AIR TEMPERATURE SENSOR REMOVAL AND INSTALLATION
Code No.U1073: Bus Off
SPECIAL TOOL
CHECK CHART FOR TROUBLE SYMPTOMS
SPECIAL TOOL
DIAGNOSTIC FUNCTION
ACTUATOR TEST REFERENCE TABLE
TROUBLE SYMPTOM CHART
Code No.U1537: Power window sub switch (RR) checksum error
Inspection Procedure 3: The Rear Room Lamp does not Illuminate Normally.
Code No. 24: Open Circuit in the SWS
Code No.B1702: Reception Error of Encrypted Code
Inspection Procedure 4: Noise is Present while Moving (FM).
Inspection Procedure 2: Any of the Front Fog Lamps does not Illuminate Normally.
REMOVAL AND INSTALLATION
SPECIAL TOOL
INSPECTION PROCEDURE 3: The Clock Display is not Normal.
DATA LIST REFERENCE TABLE
HORN RELAY CONTINUITY CHECK
Code No.U1111: RV Meter or Multi Display Station Time-out
CHECK THE SPEEDOMETER
REMOVAL AND INSTALLATION
Code No.U1530: Column-ECU Checksum Error
TROUBLESHOOTING
REPLACEMENT OF REPLACEABLE BULB
Diagnosis Item 12: Diagnose the lines between the joint connectors (CAN1 and CAN2)
Inspection Procedure 5: The Headlamp(s) do not Illuminate.
SERVICE SPECIFICATIONS
GENERAL INFORMATION
Inspection Procedure 11: The Rear Fog Lamp Indicator does not Illuminate.
Inspection Procedure 7: Daytime Running Lamp Function does not Work Normally.
REMOVAL AND INSTALLATION
DIAGNOSIS CODE CHART
Inspection Procedure 6: Tachometer does not Work (Other Meters Work).
SPECIAL TOOLS
Inspection Procedure 1: The Hazard Warning Lamps do not Illuminate.
Code No.U1511: Power window sub switch (RR) time-out
ACTUATOR TEST REFERENCE TABLE
DIAGNOSIS CODE TABLE
KEY REMINDER SWITCH CONTINUITY CHECK
SPECIAL TOOL
Inspection procedure C-5: One of the Door Switch Signals is not Received.
PRECAUTIONS ON HOW TO REPAIR THE CAN BUS LINES
BATTERY TEST
SPECIAL TOOLS
Inspection Procedure 19: No Sound. (CD only)
SELF-DIAGNOSIS
Code No.U1150: Vehicle Speed Failure Information
SPECIAL TOOLS
REMOVAL AND INSTALLATION
DATA LIST REFERENCE TABLE
TROUBLE SYMPTOM CHART
Inspection Procedure 2: The Front Room Lamp does not Illuminate Normally.
CAN COMMUNICATION-RELATED DIAGNOSIS CODE (U CODE) TABLE
REMOVAL AND INSTALLATION
Inspection Procedure 4: Check the Power Supply and Earth Circuit to the Immobilizer-ECU.
DIAGNOSTIC FUNCTION
Code No.B1707: Detection of Turn-signal Lamp (open circuit)
Inspection Procedure 7: There is More Noise on Either AM or FM.
SYSTEM OPERATION
Inspection Procedure C-6: The Seat Belt Switch Signal is not Received.
VEHICLE MAGNETIC COMPENSATION
SPECIAL TOOLS
GENERAL INFORMATION
DIAGNOSIS CODE CHART
HEADLAMP AUTOMATIC-SHUTDOWN FUNCTION CHECK
Inspection Procedure 1: The Low-beam Headlamps do not Illuminate Normally.
Inspection Procedure C-2: The Ignition Switch (ACC) Signal is not Received.
WINDSHIELD WIPER AND WASHER SWITCH CONTINUITY CHECK
Inspection Procedure 2: "Please Turn the Ignition Key to the ON Position." is Continuously Displayed.
SPECIAL TOOLS
GENERAL INFORMATION
SPEAKER TEST
EXPLANATION ABOUT THE M.U.T.-III CAN BUS DIAGNOSTICS
HEADLAMP RELAY CHECK
Code No.U1512: Rear panel power window-ECU time-out
Code No.U1120 Failures Information on Engine-ECU (Related to Engine)
GENERAL INFORMATION
Inspection procedure B-3: Door Ajar Warning Buzzer Function does not Work Normally.
GENERAL INFORMATION
REAR FOG LAMP RELAY CONTINUITY CHECK
GENERAL INFORMATION
IGNITION SWITCH CONTINUITY CHECK
GENERAL INFORMATION
Inspection Procedure 5: Mixed with Noise, Only at Night (AM).
SPECIAL TOOLS
Code No.B1703: Encrypted Code Inconsistent
Inspection Procedure 15: Distortion on FM Only.
INSPECTION PROCEDURE 2: Check the Multi Display Station Power Supply Circuit.
Inspection Procedure 13: Poor Reception.
REMOVAL AND INSTALLATION
Inspection Procedure 1: The RV Meter does not Show Any Information.
HEADLAMP AIMING
DIAGNOSIS CODE CHART
Inspection Procedure 20: CD Sound Skips.
Code No.B1762: Ignition OFF Current Draw (IOD) Fuse DisconnectedCode No.B1765: ECU Power Supply Fuse Disconnected
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
Inspection Procedure C-4: The Hazard Warning Lamp Switch Signal is not Received.
REMOVAL AND INSTALLATION
SPECIAL TOOLS
Inspection Procedure 18: CD can Not be Inserted.
DIAGNOSTIC FUNCTION
DIAGNOSIS CODE CHART
Inspection Procedure 3: The Engine does not Start. (Cranking Occurs but Initial Combustion does not)
GENERAL INFORMATION
EXTERIOR LAMPS
REPLACEMENT OF REPLACEABLE BULB
SERVICE SPECIFICATIONS
Inspection Procedure 14: Distortion on AM or on Both AM and FM.
Code No. B1722: Transponder Antenna Failure
DIAGNOSIS CODE CHART
Inspection Procedure 1: Power of Radio and CD Player does not Turn ON when the Ignition Switch is in the "ACC" Position or "ON" Position.
Code No.U1508: Power Window Main Switch Time-out
ETACS-ECU FUNCTIONS AND CONTROLS
Inspection Procedure B-4: Seat Belt Warning Buzzer Function does not Work Normally.
INTERIOR LAMPS
STRUCTURE
Inspection Procedure 3: Noise Appears at Certain Places when Travelling (AM).
DIAGNOSIS TROUBLESHOOTING FLOW
CHECK CHART FOR TROUBLE SYMPTOMS
TROUBLE SYMPTOM CHART
Code No. B1760: Variant Coding Unmatched
REMOVAL AND INSTALLATION
Diagnosis Item 11: Diagnose when the M.U.T.-III cannot receive the data sent by immobilizer-ECU.
INSPECTION
Diagnosis Item 5: Diagnose when the M.U.T.-III cannot receive the data sent by ETACS-ECU.
GENERAL INFORMATION
DIAGNOSIS CODE CHART
Diagnosis Item 3: Diagnose shorts between CAN_H and L lines
Inspection Procedure 9: The Comfort Flashing Function does not Work Normally.
Inspection Procedure 9: Button Illumination of RV Meter does not Illuminate.
DIAGNOSIS TROUBLESHOOTING FLOW
DIAGNOSIS TROUBLESHOOTING FLOW
DIAGNOSIS TROUBLESHOOTING FLOW
CHECK AT ECU TERMINAL
DIAGNOSIS FUNCTION
Inspection procedure 13: The Door-ajar Warning Lamp does not Illuminate.
GENERAL INFORMATION
DIAGNOSIS TROUBLESHOOTING FLOW
DIAGNOSIS FUNCTION
INTRODUCTION TO AUDIO SYSTEM DIAGNOSIS
INSPECTION PROCEDURE 4: Trip Information Display cannot be Displayed or the Display is not Normal.
INSPECTION PROCEDURE 7: The Radio and CD Player Information cannot be Displayed or the Display is not Normal.
Inspection Procedure 1: The M.U.T.-III cannot Communicate with the Immobilizer-ECU.
SPECIAL TOOLS
Inspection Procedure 6: A/C Information Display cannot be Displayed or the Display not Normal.
INSPECTION PROCEDURE 1: Communication with the M.U.T.-III is not Possible.
LUMINOUS INTENSITY MEASUREMENT
Inspection Procedure 8: The Radio and CD Player Information is not Displayed Normal.
GENERAL INFORMATION
Inspection procedure B-2: Turn-signal Lamp Operation Sound Function does not Work Normally.
DIAGNOSIS TROUBLESHOOTING FLOW
CHECK CHART FOR TROUBLE SYMPTOMS
FUEL GAUGE UNIT CHECK
Inspection Procedure C-3: The Ignition Switch (IG1) Signal is not Received.
Inspection Procedure 2: Any of Tail Lamps does not Illuminate.
Inspection Procedure 3: The High-beam and Low-beam Headlamps do not Illuminate when the Passing Switch is Operated.
HAZARD WARNING LAMP SWITCH CHECK
FLUID LEVEL AND SPECIFIC GRAVITY CHECK
SERVICE PRECAUTIONS
TROUBLE SYMPTOM CHART
TROUBLE DIAGNOSIS SERVICE FUNCTIONS
COLUMN SWITCH (SWITCH BODY) CONTINUITY CHECK
TROUBLE SYMPTOM CHART
Diagnosis Item 9: Diagnose when the M.U.T.-III cannot receive the data sent by G and yaw rate sensor.
Code No.U1538: Rear panel power window-ECU checksum error
Code No.B1761: Chassis No. not Recorded
GENERAL INFORMATION
TEST EQUIPMENT
Code No.B1763: Column Switch Abnormality (Lighting Switch)Code No.B1764: Column Switch Abnormality (Wiper Switch)
Inspection Procedure 10: The Front Fog Lamp Indicator does not Illuminate.
Code No.B1766: Transponder Registered for other Vehicle
Inspection Procedure 9: Some Noise Appears when there is Vibration or Shocks During Travelling.
Code No.U1100: Engine-ECU Time-out (Related to Engine)Code No.U1101: A/T-ECU Time-out (Related to A/T)
Inspection Procedure 9: The High-beam Indicator does not Illuminate.
ENCRYPTED CODE REGISTRATION CRITERIA TABLE
DIAGNOSIS TROUBLESHOOTING FLOW
GENERAL INFORMATION
STRUCTURE
Inspection Procedure C-1: The Column Switch (Lighting and Wiper Switch) Signal is not Received.
Code No.U1536: Power window sub switch (RL) checksum error
REMOVAL AND INSTALLATION
CUSTOMISATION FUNCTION
Inspection Procedure 1: The Interior Lamps (front room lamp, rear room lamp and ignition key cylinder illumination lamp) does not Illuminate or Extinguish Normally.
Inspection Procedure 5: Speedometer does not Work (Other Meters Work).
TROUBLESHOOTING
Inspection Procedure 6: Broadcasts can be Heard but Both AM and FM have a lot of Noise.
Code No. 25: Open Circuit in the K-LINE
Diagnosis Item 13: Diagnose when the M.U.T.-III cannot receive the data sent by A/T-ECU.
Inspection Procedure 5: Environment Information Display cannot be Displayed or the Display not Normal.
Inspection Procedure 2: No Sound from One Speaker.
CHECK AT ECU TERMINAL
SERVICE SPECIFICATION
Inspection Procedure 8: The Turn-signal Lamps do not Illuminate.
SPECIAL TOOLS
PRINTED HEATER LINES CHECK
Inspection Procedure 8: There is Noise when Starting the Engine.
Code No.U1500: Column-ECU Time-out
CUSTOMISATION FUNCTION
SPECIAL TOOL
REMOVAL AND INSTALLATION
CHART CLASSIFIED BY DIAGNOSIS CODES
DIAGNOSIS TROUBLESHOOTING FLOW
DIAGNOSIS TROUBLESHOOTING FLOW
SPECIAL TOOLS
Code No.U1535: Power window sub switch (AS) checksum error
REMOVAL AND INSTALLATION
Code No.U1510: Power window sub switch (RL) time-out
TROUBLE SYMPTOM CHART
ACCESSORY SOCKET RELAY CHECK
Code No.U1110 A/C-ECU Time-out
Code No.U1073: Bus Off
Inspection Procedure 4: The Drive Information is not Displayed Normal.
Inspection Procedure C-6: The Seat Belt Switch Signal is not Received.
DIAGNOSIS CODE CHART
Diagnosis Item 8: Diagnose when the M.U.T.-III cannot receive the data sent by steering wheel sensor.
Code No.U1109 ETACS-ECU Time-out
REAR WINDOW DEFOGGER RELAY CHECK
GENERAL INFORMATION
Inspection Procedure 22: CD can not be ejected.
Inspection Procedure 1: The Ignition Key Cylinder Illumination Lamp does not Illuminate Normally.
SPECIAL TOOL
Diagnosis Item 2: Diagnose shorts in the earth to CAN bus line
Diagnosis Item 7: Diagnose when the M.U.T.-III cannot receive the data sent by ABS-ECU
CHECK TROUBLE BY USING THE INPUT SIGNAL CHECK
CHECK AT MULTI DISPLAY STATION TERMINAL
Inspection Procedure 11: Ever-Present Noise.
CUSTOMISATION FUNCTION
DIAGNOSIS TROUBLESHOOTING FLOW
CUSTOMISATION FUNCTION
CHECK AT ECU TERMINALS
TACHOMETER CHECK
GENERAL INFORMATION
SERVICE SPECIFICATIONS
ETACS-ECU FUNCTIONS AND CONTROLS
Diagnosis Item 4: Diagnose the terminator resistors
Diagnosis Item 1: Diagnose shorts in the power supply to CAN bus line
Diagnosis Item 6: Diagnose when the M.U.T.-III cannot receive the data sent by CAN adapter
REMOVAL AND INSTALLATION
TROUBLE SYMPTOM CHART
Inspection Procedure 7: The Compass does not Indicate Normally.
Inspection Procedure 5: The Ambient Air Temperature is not Displayed Normal.
Diagnosis Item 14: Diagnose when the M.U.T.-III cannot receive the data sent by engine-ECU.
Inspection procedure B-1: Lamp Reminder Buzzer Function does not Work Normally.
FRONT FOG LAMP RELAY CONTINUITY CHECK
CHARGING
SPECIAL TOOLS
Inspection procedure 14: The Seat Belt Warning Lamp does not Illuminate or flash.
DIAGNOSIS CODE REFERENCE TABLE
REMOVAL AND INSTALLATION
CIGARETTE LIGHTER CHECK
Inspection Procedure 12: The Turn-signal Lamp Indicator does not Illuminate.
Inspection Procedure 17: Preset Station are Erased.
Code No.U1100 Engine-ECU Time-out (Related to Engine)
TROUBLE SYMPTOM CHART
AMBIENT AIR TEMPERATURE SENSOR INSPECTION
Diagnosis Item 10: Diagnose when the M.U.T.-III cannot receive the data sent by A/C-ECU.
Inspection Procedure 7: Fuel Gauge does not Work (Other Meters Work).
Inspection Procedure 16: Using the Auto Select Function, Too Few Automatic Stations are Selected.
Inspection Procedure 1: Power Supply Circuit System Check.Inspection Procedure 2: Odometer and Trip Meter is not Displayed.Inspection Procedure 3: All the Needle Meters do not Work.Inspection Procedure 4: If the Ignition Switch is Turned to the ON Position, the Indicator and Warning Lamps do not Illuminate.
Inspection Procedure 6: Icy Road Surface Warning Function does not Work Normally.
Inspection Procedure 8: Engine Coolant Temperature Gauge does not Work (Other Meters Work).
Inspection Procedure 1: The Tail Lamps do not Illuminate Normally.
GENERAL INFORMATION
Code No.U1534: Power window main switch checksum error
Code No. B1731: Communication Error with the Engine-ECU
DATA LIST REFERENCE TABLE
Inspection Procedure 21: Sound Quality is Poor.
CAN BUS DIAGNOSTICS
Inspection Procedure 10: Noise Sometimes Appears on FM during Travelling.
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
Code No.U1509: Power window sub switch (AS) time-out
ETACS-ECU FUNCTIONS AND CONTROLS
Inspection Procedure 1: The Front Fog Lamps do not Illuminate Normally.
TROUBLE SYMPTOM CHART
Inspection Procedure 4: Any of Position Lamps or Licence Plate Lamps does not Illuminate.
HEADLAMP LEVELLING SWITCH CHECK
REMOVAL AND INSTALLATION
GENERAL INFORMATION
REMOVAL AND INSTALLATION
DIAGNOSIS SERVICE FUNCTION
Inspection Procedure 2: The Ignition Key cannot be Registered with the M.U.T.-III.
CUSTOMISATION FUNCTION
REMOVAL AND INSTALLATION
Code No.U1130 Failures Information on A/C-ECU
SYMPTOM CHART
GENERAL INFORMATION
Inspection Procedure 2: The High-beam Headlamps do not Illuminate Normally.
GENERAL INFORMATION
REMOVAL AND INSTALLATION
Code No.U1507: ETACS-ECU LIN Communication Error
SYSTEM OPERATION
ENGINE COOLANT TEMPERATURE GAUGE UNIT CHECK
HOW TO REGISTER ENCRYPTED CODE
Inspection Procedure 6: The Headlamp Automatic-shutdown Function does not Work Normally.
DISASSEMBLY AND REASSEMBLY
SERVICE SPECIFICATIONS
REMOVAL AND INSTALLATION
AIR DUCT AND AIR CLEANER
EXHAUST PIPE AND MUFFLER
SPECIAL TOOL
WASTE GATE ACTUATOR CHECK
INTAKE MANIFOLD
REMOVAL AND INSTALLATION
INTERCOOLER
REMOVAL AND INSTALLATION
INSPECTION
REMOVAL AND INSTALLATION
INSPECTION
TURBOCHARGER SUPERCHARGING PRESSURE CHECK
EXHAUST MANIFOLD
REMOVAL AND INSTALLATION
ANTICORROSION PRIMER LOCATIONS
BODY SEALING LOCATIONS
BODY SEALING LOCATIONS
UNDERCOAT APPLICATION LOCATIONS
UNDERCOAT APPLICATION LOCATIONS
BODY SEALING LOCATIONS
WAX INJECTION LOCATIONS
ANTICORROSION PRIMER LOCATIONS
ANTICORROSION PRIMER LOCATIONS
UNDERCOAT APPLICATION LOCATIONS
AXLE SHAFT AXIAL PLAY ADJUSTMENT
GENERAL INFORMATION
SEALANT OR ADHESIVE
INSPECTION
INSPECTION
SERVICE SPECIFICATIONS
REAR DIFFERENTIAL LOCK AIR PUMP CHECK
DISASSEMBLY AND REASSEMBLY
SPECIAL TOOLS
REAR DIFFERENTIAL LOCK SYSTEM AIR LEAKAGE CHECK <4WD>
REMOVAL AND INSTALLATION
GEAR OIL LEVEL CHECK
DISASSEMBLY
AXLE SHAFT AXIAL PLAY CHECK
GENERAL INFORMATION
REASSEMBLY
DIFFERENTIAL
DESCRIPTION OF CONSTRUCTION AND OPERATION
REAR AXLE TOTAL BACKLASH CHECK
REMOVAL AND INSTALLATION
REAR DIFFERENTIAL LOCK CONTROL UNIT CHECK
GEAR OIL REPLACEMENT
REAR DIFFERENTIAL LOCK DISASSEMBLY AND REASSEMBLY
REAR DIFFERENTIAL LOCK DETECTION SWITCH CHECK
REAR DIFFERENTIAL LOCK DETECTION SWITCH CHECK <4WD>
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
LUBRICANT
ENGINE COOLANT REPLACEMENT
REMOVAL AND INSTALLATION
GENERAL INFORMATION
CONCENTRATION MEASUREMENT
REMOVAL AND INSTALLATION
INSPECTION
REMOVAL AND INSTALLATION
LUBRICANT
WATER PASSAGE
SEALANTS
RADIATOR CAP VALVE OPENING PRESSURE CHECK
SPECIAL TOOL
SERVICE SPECIFICATIONS
ENGINE COOLANT LEAK CHECK
INSPECTION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
GENERAL INFORMATION
GENERAL INFORMATION
GENERAL INFORMATION
REMOVAL AND INSTALLATION
DISASSEMBLY AND REASSEMBLY
DISASSEMBLY AND REASSEMBLY
INSPECTION
REMOVAL AND INSTALLATION
INSPECTION
CENTRE DIFFERENTIAL LOCK DETECTION SWITCH CONTINUITY CHECK
INSPECTION
4WD SYSTEM
SNAP RING, SPACER AND THRUST PLATE FOR ADJUSTMENT
INSPECTION
TRANSMISSION OIL LEVEL CHECK
GENERAL SPECIFICATIONS
TRANSFER OIL REPLACEMENT
DISASSEMBLY AND REASSEMBLY
GENERAL INFORMATION
2WD/4WD DETECTION SWITCH CONTINUITY CHECK
TRANSFER OIL LEVEL CHECK
4WD OPERATION DETECTION SWITCH CONTINUITY CHECK
INSPECTION
INSPECTION
INSPECTION
DISASSEMBLY AND REASSEMBLY
INSPECTION
SPECIAL TOOLS
DISASSEMBLY AND REASSEMBLY
HIGH/LOW DETECTION SWITCH CONTINUITY CHECK
LUBRICANTS
DISASSEMBLY AND REASSEMBLY
SEALANTS
HIGH/LOW DETECTION SWITCH CONTINUITY CHECK
REMOVAL AND INSTALLATION
DISASSEMBLY AND REASSEMBLY
DISASSEMBLY AND REASSEMBLY
DISASSEMBLY AND REASSEMBLY
DISASSEMBLY AND REASSEMBLY
LUBRICANT
INSPECTION
CENTRE DIFFERENTIAL LOCK OPERATION DETECTION SWITCH CONTINUITY CHECK
DISASSEMBLY AND REASSEMBLY
DISASSEMBLY AND REASSEMBLY
DISASSEMBLY AND REASSEMBLY
DISASSEMBLY AND REASSEMBLY
DISASSEMBLY AND REASSEMBLY
DISASSEMBLY AND REASSEMBLY
TORQUE SPECIFICATIONS
DISASSEMBLY AND REASSEMBLY
DISASSEMBLY AND REASSEMBLY
SEALANTS
4WD DETECTION SWITCH CONTINUITY CHECK
SERVICE SPECIFICATIONS
TRANSMISSION OIL REPLACEMENT
WIRING DIAGRAM
Inspection Procedure 6: The Windshield Washer does not Work Normally.
ADHESIVE
OVERFENDER
Inspection Procedure: The headlamp washer does not work.
REMOVAL AND INSTALLATION
INSPECTION
REMOVAL AND INSTALLATION
ROOF DRIP MOULDING REMOVAL AND INSTALLATION
FRONT DECK GARNISH
BUMPER AND RADIATOR GRILLE
INSPECTION
SERVICE SPECIFICATION
LUBRICANT
DIAGNOSIS TROUBLESHOOTING FLOW
Inspection Procedure 5: The Intermittent Wiper Interval is not Changed According to The Vehicle Speed.
WINDSHIELD INTERMITTENT WIPER INSPECTION
INSPECTION PROCEDURE 2: Right or Left Heated Door Mirror does not Operate
DISASSEMBLY AND REASSEMBLY
REMOVAL AND INSTALLATION
HEADLAMP WASHER
Inspection Procedure 3: The Windshield Wipers do not Stop at The Specified Park Position
REMOVAL AND INSTALLATION
Inspection Procedure 1: The Windshield Wipers do not Work at All.
SERVICE SPECIFICATION
ADHESIVE
Inspection Procedure 2: The Windshield Wipers do not Work Normally.
Inspection Procedure 1: All Heated Door Mirrors do not Operate
AERO PARTS
CUSTOMISATION FUNCTION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
CUSTOMISATION FUNCTION
SPECIAL TOOL
DISASSEMBLY AND REASSEMBLY
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
ADHESIVE
SPECIAL TOOL
SIDE STEP
Inspection Procedure 4: The Intermittent Wiper Interval cannot be Adjusted by Operating The Windshield Intermittent Wiper Volume Control.
SPECIAL TOOL
REMOVAL AND INSTALLATION
INSPECTION
DIAGNOSIS TROUBLESHOOTING FLOW
REMOVAL AND INSTALLATION
WINDSHIELD WIPER AND WASHER
DISASSEMBLY AND REASSEMBLY
INSPECTION
SPECIAL TOOLS
REMOVAL AND INSTALLATION
TROUBLE SYMPTOM CHART
GENERAL INFORMATION
ADHESIVE
TROUBLE SYMPTOM CHART
DIAGNOSIS TROUBLESHOOTING FLOW
OUTSIDE MIRROR
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
STEERING WHEEL RETURN TO CENTRE CHECK
SERVICE SPECIFICATIONS
DRIVE BELT TENSION CHECK
TIE ROD END BALL JOINT STARTING TORQUE CHECK
STEERING WHEEL
POWER STEERING PRESSURE SWITCH CHECK
LUBRICANTS
STEERING ANGLE CHECK
GENERAL INFORMATION
OIL PUMP
REMOVAL AND INSTALLATION
STEERING WHEEL FREE PLAY CHECK
OIL PUMP PRESSURE TEST
SPECIAL TOOLS
DISASSEMBLY AND REASSEMBLY
POWER STEERING SYSTEM AIR BLEEDING
GENERAL INFORMATION
DISASSEMBLY AND REASSEMBLY
STEERING GEAR
REMOVAL AND INSTALLATION
DISASSEMBLY AND REASSEMBLY
STEERING COLUMN SHAFT ASSEMBLY SHOCK ABSORBING MECHANISM CHECK
INSPECTION
REMOVAL AND INSTALLATION
OIL RESERVOIR
FLUID REPLACEMENT
SEALANTS
STEERING SHAFT AND COLUMN
INSPECTION
INSPECTION
FLUID LEVEL CHECK
REMOVAL AND INSTALLATION
TIE ROD END BALL JOINT DUST COVER CHECK
REMOVAL AND INSTALLATION
STATIONARY STEERING EFFORT CHECK
DASH PANEL
FRONT FLOOR
SIDE STRUCTURE
REAR FLOOR
FENDER SHIELD
HEADLAMP SUPPORT
REAR END PANEL
CARRIER
REAR END PANEL
SIDE STRUCTURE
URETHANE FOAM USAGE LOCATIONS
CARRIER
BODY MAIN CROSS-SECTIONAL VIEWS
SILENCER APPLICATION LOCATIONS
CARRIER
SILENCER APPLICATION LOCATIONS
URETHANE FOAM USAGE LOCATIONS
MAINTENANCE AND SERVICEABILITY
REAR END PANEL
MAINTENANCE AND SERVICEABILITY
ROOF
REAR FLOOR
FRONT FLOOR
ROOF
BODY COMPONENTS
BODY COMPONENTS
BODY MAIN CROSS-SECTIONAL VIEWS
FRONT DECK
URETHANE FOAM USAGE LOCATIONS
FRONT DOOR
SIDE STRUCTURE
REAR DOOR
BODY MAIN CROSS-SECTIONAL VIEWS
FRONT FLOOR
MAINTENANCE AND SERVICEABILITY
ROOF
SILENCER APPLICATION LOCATIONS
BODY COMPONENTS
HOW TO TREAT PAST TROUBLE
SUPPORT LOCATIONS FOR LIFTING AND JACKING
HOW TO READ CIRCUIT DIAGRAMS
VEHICLE IDENTIFICATION
WHAT THE COMMON RAIL ENGINE LEARNS
MAJOR SPECIFICATIONS
ACTIVE SAFETY
HOW TO PERFORM CHASSIS NUMBER (CHASSIS NO.) WRITING
SPACIOUS CABIN
PASSIVE SAFETY
PRE-INSPECTION CONDITION
INTERIOR
VEHICLE IDENTIFICATION
VEHICLE WASHING
ABBREVIATION SYMBOLS
WIRE COLOUR CODE
VEHICLE IDENTIFICATION
HOW TO USE THE INSPECTION PROCEDURES
HOW TO COPE WITH INTERMITTENT MALFUNCTIONS
TARGETS OF DEVELOPMENT
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) AND SEAT BELT WITH PRE-TENSIONER
INTERIOR
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
SUSPENSION
VEHICLE IDENTIFICATION
IN ORDER TO PREVENT VEHICLES FROM FIRE
SUPPLY PUMP CORRECTION LEARNING PROCEDURE
ENVIRONMENTAL PROTECTION
EXTERIOR
ENGINE OILS
HOW TO USE THIS MANUAL
OTHER EQUIPMENTS
MAJOR SPECIFICATIONS
SMALL INJECTION QUANTITY LEARNING PROCEDURE
PRODUCT FEATURES
MAJOR SPECIFICATIONS
INSPECTION SERVICE POINTS FOR A BLOWN FUSE
CONNECTOR INSPECTION SERVICE POINTS
DIAGNOSIS FUNCTION
CONNECTOR MEASUREMENT SERVICE POINTS
GENERAL DATA AND SPECIFICATIONS
SRS SERVICE PRECAUTIONS
SERVICING ELECTRICAL SYSTEM
COMPOSITION AND CONTENTS OF WIRING DIAGRAMS
VEHICLE IDENTIFICATION
HOW TO READ CONFIGURATION DIAGRAMS
MARKINGS FOR CONNECTOR AND EARTHING
MULTI USE TESTER (M.U.T.-III) SUB ASSEMBLY
INJECTOR IDENTIFICATION CODE REGISTRATION PROCEDURE
STANDARD PART/TIGHTENING-TORQUE TABLE
HOW TO USE THIS MANUAL
INTERIOR
TRANSMISSION
HOW TO USE THE THROTTLE CONTROLLER
MAJOR SPECIFICATIONS
APPLICATION OF ANTI-CORROSION AGENTS AND UNDERCOATS
BRAKE
SERVICEABILITY AND RELIABILITY
VEHICLES WITH SEMI AUTOMATIC AIR CONDITIONER
ENGINE
STEERING
CONTENTS OF TROUBLESHOOTING
FRONT END
RADIATOR GRILLE
BODY COLOUR CHARTS
BODY COLOUR CODE
WHEELHOUSE
OVERALL CONFIGURATION DIAGRAM
DOOR
FRAME
FLOOR AND ROOF
OVERALL CONFIGURATION DIAGRAM
DOOR
ENGINE COMPARTMENT
FLOOR AND ROOF
FLOOR AND ROOF
TRANSMISSION <4WD>
INSTRUMENT PANEL
ENGINE COMPARTMENT
INSTRUMENT PANEL
TRANSMISSION <2WD>
ALTERNATOR AND POWER STEERING OIL PUMP DRIVE BELT TENSION CHECK
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
SEALANTS
INSPECTION
A/C COMPRESSOR DRIVE BELT TENSION CHECK AND ADJUSTMENT
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
SEALANTS
SERVICE SPECIFICATIONS
REMOVAL AND INSTALLATION
SPECIAL TOOLS
REMOVAL AND INSTALLATION
IDLE SPEED CHECK
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
INSPECTION
REMOVAL AND INSTALLATION
TORQUE SPECIFICATIONS
INSPECTION
REMOVAL AND INSTALLATION
GENERAL INFORMATION
COMPRESSION PRESSURE CHECK
REMOVAL AND INSTALLATION
GENERAL INFORMATION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
INSPECTION
AUTO-TENSIONER CHECK
SPECIAL TOOLS
REWORK DIMENSIONS
TIMING BELT B TENSION ADJUSTMENT
REMOVAL AND INSTALLATION
BASE ENGINE
INSPECTION
INSPECTION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
SERVICE SPECIFICATIONS
GENERAL SPECIFICATIONS
REMOVAL AND INSTALLATION
VALVE CLEARANCE CHECK AND ADJUSTMENT
INSPECTION
REMOVAL AND INSTALLATION
SERVICE SPECIFICATION
LUBRICATION SYSTEM
GENERAL INFORMATION
LUBRICANT
ENGINE OIL REPLACEMENT
SEALANTS
OIL PASSAGE
OIL PRESSURE CHECK
REMOVAL AND INSTALLATION
SPECIAL TOOLS
ENGINE OIL FILTER REPLACEMENT
ENGINE OIL CHECK
ROOF
FENDER SHIELD
No.5 CROSSMEMBER
FRONT DOOR OUTER PANEL (ADHESION TYPE)
HEADLAMP SUPPORT
QUARTER, INNER
SIDE GATE PANEL
SIDE GATE PANEL
REAR PILLAR OUTER
ROOF
SIDE SILL
CENTRE PILLAR
QUARTER OUTER
FRONT DOOR OUTER PANEL (ADHESION TYPE)
ROOF
SIDE SILL
SIDE SILL
REAR PILLAR OUTER
FRONT DOOR OUTER PANEL (WELDED TYPE)
No.1 CROSSMEMBER
REAR PILLAR INNER
FRONT DOOR OUTER PANEL (WELDED TYPE)
FRONT PILLAR
REAR DOOR OUTER PANEL (ADHESION TYPE)
REAR PILLAR INNER
SIDE GATE PANEL
REAR DOOR OUTER PANEL (WELDED TYPE)
REAR END SILL
FRONT PILLAR
WHEEL BALANCE ACCURACY
INSTALLATION SERVICE POINT
TYRE INFLATION PRESSURE CHECK
WHEEL RUNOUT CHECK
GENERAL INFORMATION
TYRE WEAR CHECK
DIAGNOSIS
SERVICE SPECIFICATIONS
GENERAL INFORMATION
REMOVAL AND INSTALLATION
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) - AIR BAG
OVERFENDER
HOOD
REAR GATE PANEL FIT ADJUSTMENT
ADJUSTMENT OF FUEL FILLER LID FIT
DOOR
FRONT WHEEL ALIGNMENT CHECK AND ADJUSTMENT
HEADLAMP AIMING
ADJUSTMENT OF FUEL FILLER LID FIT
SPECIAL TOOLS
GENERAL INFORMATION
SERVICE SPECIFICATIONS
LUBRICANTS
INSPECTION
GENERAL INFORMATION
DISASSEMBLY AND REASSEMBLY
REMOVAL AND INSTALLATION
LUBRICANTS <4WD>
GENERAL INFORMATION
GEAR OIL REPLACEMENT <4WD>
HUB BOLT REPLACEMENT
SPECIAL TOOLS
DISASSEMBLY AND REASSEMBLY
REMOVAL AND INSTALLATION <2WD>
GENERAL INFORMATION
REMOVAL AND INSTALLATION <4WD>
DESCRIPTION OF CONSTRUCTION AND OPERATION
FRONT AXLE GEAR OIL LEVEL CHECK <4WD>
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
INSPECTION
FRONT AXLE TOTAL BACKLASH CHECK <4WD>
WHEEL BEARING AXIAL PLAY CHECK
FREE WHEEL SOLENOID VALVE OPERATION CHECK <4WD>
REASSEMBLY
GENERAL INFORMATION
INSPECTION
DISASSEMBLY
DISASSEMBLY AND REASSEMBLY
SERVICE SPECIFICATIONS
DIFFERENTIAL MOUNTING INSULATOR REPLACEMENT
REMOVAL AND INSTALLATION
INSPECTION
DIFFERENTIAL MOUNT
DIFFERENTIAL
BJ BOOT (RESIN BOOT) REPLACEMENT
SEALANTS <4WD>
FREE WHEEL CLUTCH DISASSEMBLY AND REASSEMBLY
INSPECTION
GENERAL INFORMATION
CLUTCH BLEEDING
REMOVAL AND INSTALLATION
LUBRICANTS
DISASSEMBLY AND REASSEMBLY
DISASSEMBLY AND REASSEMBLY
CLUTCH PEDAL CHECK AND ADJUSTMENT
INSPECTION
SERVICE SPECIFICATIONS
DISASSEMBLY AND REASSEMBLY
GENERAL INFORMATION
SERVICE SPECIFICATIONS
REMOVAL AND INSTALLATION
GENERAL SPECIFICATIONS
INSPECTION
LUBRICANTS
INSPECTION
TORQUE SPECIFICATIONS
OIL PRESSURE WARNING LAMP, FUEL FILTER WARNING LAMP, FUEL WARNING LAMP AND BRAKE WARNING LAMP
ENGINE CONTROL SYSTEM
FRONT FOG LAMP
ABS AND ASC
GLOW SYSTEM
TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER
CENTRAL DOOR LOCKING SYSTEM
REAR WINDOW DEFFOGER AND HEATED DOOR MIRROR
SPARE CONNECTOR (FOR TRAILER)
FUEL LINE HEATER AND BROW-BY HEATER
HEADLAMP WASHER
SPARE CONNECTOR (FOR AUDIO)
WINDSHIELD WIPER AND WASHER
HEADLAMP MANUAL LEVELLING SYSTEM
ELC-4A/T
TURN-SIGNAL LAMP AND HAZARD WARNING LAMP
DOOR COURTESY LAMP
CENTRALIZED JUNCTION
STOP LAMP
DOOR AJAR WARNING BUZZER
REAR WINDOW DEFFOGER AND HEATED DOOR MIRROR
PTC HEATER AND HEATER IDLE UP
J/B
METER AND GAUGE
ENGINE CONTROL SYSTEM
POWER WINDOWS
GLOW SYSTEM
EASY SELECT 4WD SYSTEM
CENTRAL DOOR LOCKING SYSTEM
ELC-4A/T
ROOM LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP
EASY SELECT 4WD SYSTEM
SPARE CONNECTOR (FOR AUDIO)
REAR DIFFERENTIAL LOCK SYSTEM
ROOM LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP
ABS AND ASC
J/C
SRS
SEAT BELT WARNING BUZZER
RV METER
POWER WINDOWS
POWER DISTRIBUTION SYSTEM
ABS
SRS
CENTRAL DOOR LOCKING SYSTEM
WINDSHIELD WIPER AND WASHER
CENTRAL DOOR LOCKING SYSTEM
TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER
RADIO AND CD PLAYER
REAR FOG LAMP
AUTOMATIC AIR CONDITIONER
STOP LAMP
CHARGING SYSTEM
J/C
HEATED SEAT
REAR WINDOW DEFFOGER AND HEATED DOOR MIRROR
IMMOBILIZER SYSTEM
REMOTE CONTROLLED MIRROR
STARTING SYSTEM
TURN-SIGNAL LAMP AND HAZARD WARNING LAMP
SUNROOF
ABS
OIL PRESSURE WARNING LAMP, FUEL FILTER WARNING LAMP, FUEL WARNING LAMP AND BRAKE WARNING LAMP
POWER DISTRIBUTION SYSTEM
METER AND GAUGE
CAN
REMOTE CONTROLLED MIRROR
BACK-UP LAMP
CIGARETTE LIGHTER AND DOME LAMP
DOOR AJAR WARNING BUZZER
HEADLAMP
SPARE CONNECTOR (FOR NAVIGATION SYSTEM)
CLOCK
REAR WINDOW DEFFOGER AND HEATED DOOR MIRROR
AUTOMATIC AIR CONDITIONER
MANUAL AIR CONDITIONER
BACK-UP LAMP
DOOR COURTESY LAMP
HEATER
SUPER SELECT 4WD SYSTEM
IMMOBILIZER SYSTEM
POWER SEAT
HEADLAMP MANUAL LEVELLING SYSTEM
HEATED SEAT
ACCESSORY SOCKET
HORN
MANUAL AIR CONDITIONER
CHARGING SYSTEM
SPARE CONNECTOR (FOR ACC SOCKET)
REAR FOG LAMP
SEAT BELT WARNING BUZZER
MULTI DISPLAY STATION
HEADLAMP WASHER
CAN
HEADLAMP
LOCATION OF SYNTHETIC-RESIN PARTS
GENERAL INFORMATION
GENERAL INFORMATION
INSPECTION
REMOVAL AND INSTALLATION
ACTUATOR TEST REFERENCE TABLE
Code No.C1364: Pressure sensor malfunction
LUBRICANTS
BRAKE FLUID LEVEL SENSOR CHECK
Code No. U1205: G and yaw rate sensor message counter error
Inspection Procedure 4: When the ignition switch is turned to the "ON" position (engine stopped), the ASTC OFF indicator lamp dose not illuminate.
DIAGNOSIS CODE CHART
Inspection Procedure 6: The ABS warning lamp remains illuminated after the engine is started.
REMOVAL AND INSTALLATION
INSPECTION CHART FOR DIAGNOSIS CODE
Code No.U1120: Engine malfunction detection
IN THE EVENT OF A DISCHARGED BATTERY
Code No.C1216: Wheel Speed Sensor (RL) System (Sensor Transmitting Error)
Code No. U1200: Steering wheel sensor communication error
DIAGNOSTIC FUNCTION
REMOVAL AND INSTALLATION
Code No.C1200: Front Right Wheel Speed Sensor (Open Circuit or Short Circuit)Code No.C1205: Front Left Wheel Speed Sensor (Open Circuit or Short Circuit)Code No.C1210: Rear Right Wheel Speed Sensor (Open Circuit or Short Circuit)Code No.C1215: Rear Left Wheel Speed Sensor (Open Circuit or Short Circuit)
DATA LIST REFERENCE TABLE
BRAKE DRUM INSIDE DIAMETER CHECK
ABS-ECU
BRAKE LINING AND BRAKE DRUM CONTACT CHECK
REAR BRAKE
Code No.C1361: Abnormal pressure sensor characteristics
CHECK VALVE OPERATION CHECK
REMOVAL AND INSTALLATION
INSPECTION
Code No.C1201: Wheel Speed Sensor (FR) System (Sensor Transmitting Error)
GENERAL INFOMATION
ACTUATORS
Code No.C1200: Wheel Speed Sensor (FR) System (Open or Short to Earth or Power Supply)
GENERAL INFORMATION
CHECK AT ASTC-ECU
SERVICE SPECIFICATIONS
Code No.C1382: Abnormal voltage (low voltage) of G-sensor <4WD>Code No.C1383: Abnormal voltage (high voltage) of G-sensor <4WD>
MASTER CYLINDER
Code No.C1340: Open Circuit Abnormality of Stoplamp Switch
Code No. C1278: Solenoid valve relay (open circuit)Code No.C1279: Solenoid valve relay (short circuit)
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING
Code No.C1226: Control solenoid valve (FR) pressure holding systemCode No.C1236: Control solenoid valve (FL) pressure holding systemCode No.C1246: Control solenoid valve (RR) pressure holding systemCode No.C1256: Control solenoid valve (RL) pressure holding systemCode No.C1231: Control solenoid valve (FR) decompressing systemCode No.C1241: Control solenoid valve (FL) pressure reducing systemCode No.C1251: Control solenoid valve (RR) pressure reducing systemCode No.C1261: Control solenoid valve (RL) decompressing systemCode No.C1300: Linear valve (secondly)Code No.C1310: Linear valve (primary)
INSPECTION
INSPECTION
LOAD SENSING SPRING LENGTH CHECK AND ADJUSTMENT
ACTUATOR TEST REFERENCE TABLE
Code No. C1280: Motor fail-safe relay (short circuit)
REMOVAL AND INSTALLATION
SYSTEM OPERATION
DISASSEMBLY AND REASSEMBLY
BLEEDING
Code No.U1105: G and yaw rate sensor timeout error
REMOVAL AND INSTALLATION
Inspection Procedure 1: When the ignition switch is turned to the "ON" position (engine stopped), the brake warning lamp dose not illuminate.
Code No.C1292: CAN communication error
REMOVAL AND INSTALLATION
Code No.U1109: ETACS-ECU timeout error
WHEEL SPEED SENSOR INSPECTION
DIAGNOSIS CODE CHART
Code No.C1211: Wheel Speed Sensor (RR) System (Sensor Transmitting Error)
Inspection Procedure 1: Communication Between M.U.T.-III and the ABS-ECU is not Possible.
Inspection Procedure 2: The ABS Warning Lamp Remains Illuminated After the Engine is Started.
Code No.C1394: Steering wheel sensor neutral point not learned
Inspection Procedure 3: ABS System dose not Operate.
Code No.U1073: Bus-Off
ABS FAILSAFE RELAY INSPECTION
Code No.C1205: Wheel Speed Sensor (FL) System (Open or Short to Earth or Power Supply)
REMOVAL AND INSTALLATION
Code No.C1861: Low voltage at ASTC-ECU power supply
Code No.C1201: Front Right Wheel Speed SensorCode No.C1206: Front Left Wheel Speed SensorCode No.C1211: Rear Right Wheel Speed SensorCode No.C1216: Rear Left Wheel Speed Sensor
Code No.C1210: Wheel Speed Sensor (RR) System (Open or Short to Earth or Power Supply)
NOTES WITH REGARD TO DIAGNOSIS
ABS WARNING LAMP INSPECTION
Code No.C1225: The difference diameter tyre
BRAKE BOOSTER
SPECIAL TOOLS
DATA LIST REFERENCE TABLE
Code No.C1340: Open circuit abnormality of stop lamp switch
WHEEL SPEED SENSOR OUTPUT VOLTAGE MEASUREMENT
DISC BRAKE ROTOR CHECK
FRONT DISC BRAKE PAD CHECK AND REPLACEMENT
BRAKE LINING THICKNESS CHECK
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
Code No. U1190: ETACS signal receiving error
ASTC-ECU
ACTUATOR TEST REFERENCE TABLE
Inspection Procedure 3: When the ignition switch is turned to the "ON" position (engine stopped), the ASTC indicator lamp dose not illuminate.
DISASSEMBLY AND REASSEMBLY
DIAGNOSIS FUNCTION
INSPECTION
Code No. C1386: G-sensor (internal error)
Inspection Procedure 9: When the ASC Switch is Push On, ASC System does not Cancelled.
REMOVAL AND INSTALLATION
INSPECTION CHART FOR TROUBLE SYMPTOMS
GENERAL INFORMATION
GENERAL INFORMATION
HYDRAULIC UNIT CHECK
Code No. U1204: Steering wheel sensor communication error
CHECK AT ABS-ECU
G AND YAW RATE SENSOR CALIBRATION
INSPECTION
REMOVAL AND INSTALLATION
Inspection Procedure 2: When the ignition switch is turned to the "ON" position (engine stopped), the ABS warning lamp dose not illuminate.
Code No. C1226: Control Solenoid Valve (FR) Pressure Holding SystemCode No.C1231: Control Solenoid Valve (FR) Decompressing SystemCode No.C1236: Control Solenoid Valve (FL) Pressure Holding SystemCode No.C1241: Control Solenoid Valve (FL) Pressure Reducing SystemCode No.C1246: Control Solenoid Valve (RR) Pressure Holding SystemCode No.C1251: Control Solenoid Valve (RR) Pressure Reducing SystemCode No.C1256: Control Solenoid Valve (RL) Pressure Holding SystemCode No.C1261: Control Solenoid Valve (RL) Decompressing SystemCode No.C1278: Valve Relay System Stuck OffCode No.C1279: Valve Relay System Stuck On
Code No. C1385: Yaw rate sensor (internal error)
CHECK CHART FOR TROUBLE SYMPTOMS
SPECIAL TOOLS
Inspection Procedure 8: The ASTC OFF indicator lamp remains illuminated after the engine is started.
FRONT BRAKE
Code No. C1274: Motor Relay (Stuck On)
Inspection Procedure 10: ASTC System dose not Operate.
Code No.C1266: Motor System
BRAKE PEDAL
BRAKE PEDAL CHECK AND ADJUSTMENT
Code No.C1396: Engine-ECU malfunction
Code No. C1273: Motor Relay (Stuck Off)
Code No.C1505: Steering Wheel Sensor (Signal Seizure or Abnormal Neutral Point)Code No.C1506: Steering Wheel Sensor (Steering Wheel Sensor Malfunction)
INSPECTION
Code No. C1388: Yaw rate sensor (active check error)Code No.C1389: G-sensor (active check error)
Code No.C1266: Motor SystemCode No.C1273: Motor Relay Stuck OffCode No.C1274: Motor Relay Stuck On
REMOVAL AND INSTALLATION
INSPECTION
Code No. C1291: Reverse signal (seizure)
LOAD-SENSING PROPORTIONING VALVE FUNCTION TEST
BRAKE LINE
Code No. C1393: G rate sensor (zero-point not calibrated)
MASTER CYLINDER
Code No.U1101: A/T-ECU timeout error
SENSORS
Code No.C1861: ABS-ECU Power Supply Low Voltage
GENERAL INFORMATION
Code No. C1620: Engine-ECU communication error
SENSORS
SYMPTOM CHART
NOTES WITH REGARD TO DIAGNOSIS
SPECIAL TOOLS
Code No. C1362: Abnormal pressure sensor (output error, open or short circuit)
STEERING WHEEL SENSOR CALIBRATION
Inspection Procedure 5: The brake warning lamp remains illuminated after the engine is started.
BRAKE WARNING LAMP, ABS WARNING LAMP, ASTC INDICATOR LAMP, ASTC OFF INDICATOR LAMP INSPECTION
BRAKE BOOSTER OPERATING TEST
Code No. C1381: G-sensor (output error, seizure)
Inspection Procedure 7: The ASTC indicator lamp remains illuminated after the engine is started.
Code No.C1223: G and Yaw Rate Sensor (Active Check Error)
Code No.C1206: Wheel Speed Sensor (FL) System (Sensor Transmitting Error)
Code No. C1371: Yaw rate sensor (output error, oscillation error, zero-point error)
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING
DATA LIST REFERENCE TABLE
GENERAL INFORMATION
ACTUATORS
MOTOR RELAY INSPECTION
HYDRAULIC UNIT CHECK
INSPECTION
Code No.U1073: Bus-off
Code No.C1215: Wheel Speed Sensor (RL) System (Open or Short to Earth or Power Supply)
REMOVAL AND INSTALLATION
SERVICE SPECIFICATIONS
INSPECTION
Code No.C1225: Wheel Speed Sensor Malfunction
Code No.U1104: Steering wheel sensor timeout error
IN THE EVENT OF A DISCHARGED BATTERY
Code No. U1201: Yaw rate sensor (parity error)Code No.U1202: G-sensor parity error
Code No.C1365: Abnormal power supply of G-sensor <4WD>
Code No.U1100: Engine-ECU timeout error
Code No.C1381: Abnormal seizure or output error of G-sensor <4WD>
Inspection Procedure 17: 4LLc operation detection switch system
BRAKE
GENERAL INFORMATION
OVERDRIVE SWITCH CHECK
CENTRE DIFFERENTIAL LOCK DETECTION SWITCH CHECK
SERVICE SPECIFICATIONS
TORQUE CONVERTER
DATA LIST REFERENCE TABLE
CONTROL UNIT
DISASSEMBLY AND REASSEMBLY
Code No.P1770 (P0705) Inhibitor switch system
DISASSEMBLY AND REASSEMBLY
SEALANTS
DAMPER CLUTCH CONTROL
ROAD TEST
Code No.P1773 (P0750) Low-reverse solenoid valve system
Code No.U1100: Engine-ECU time-out (related to engine)
Code No.U1073: Bus off
Inspection Procedure 1: Communication with the M.U.T.-III is not Possible.
A/T FLUID CHECK
Inspection Procedure 11: Does not Shift Properly (all Points)
CLUTCH
REMOVAL AND INSTALLATION
SELECTOR LEVER OPERATION CHECK
A/T-ECU TERMINAL VOLTAGE REGERENCE CHART
Inspection Procedure 14: Poor Acceleration
REMOVAL AND INSTALLATION
GENERAL DESCRIPTION
Code No.P1779 (1st), P1780 (2nd), P1781 (3rd), P1782 (4th), P1784 (reverse): Gear incorrect ratio
4WD OPERATION DETECTION SWITCH CONTINUITY CHECK
OIL PUMP
DISASSEMBLY AND ASSEMBLY
Inspection Procedure 5: Does not Move (Forward or Backward)
DISASSEMBLY AND REASSEMBLY
INSPECTION
Inspection Procedure 15: Vibration
LUBRICANTS
DISASSEMBLY AND ASSEMBLY
A/T CONTROL COMPONENT LAYOUT
Inspection Procedure 12: Does not Shift Properly (some Point)
HYDRAULIC PRESSURE TESTS
TROUBLE SYMPTOMS CHART
SNAP RING, SPACER, THRUST WASHER, THRUST RACE AND PRESSURE PLATE FOR ADJUSTMENT
Inspection Procedure 2: Engine Does not Start
DIAGNOSTIC FUNCTION
DISASSEMBLY AND REASSEMBLY
Code No.P1901: CAN signal time-out (Engine-ECU)
Code No. U1102 ASTC-ECU time-out
Code No.P1786 Damper clutch system (stuck off)
VALVE BODY SPRING IDENTIFICATION
GENERAL DESCRIPTION
CONTROLLER AREA NETWORK (CAN) COMMUNICATION
Inspection Procedure 8: Shift Shock when Shifting from N to R and Long Delay
DISASSEMBLY AND REASSEMBLY
A/T FLUID COOLER
DIAGNOSIS CODE CHART
SOLENOID VALVE CHECK
4LLC DETECTION SWITCH CONTINUITY CHECK
LUBRICANT(S)
Inspection Procedure 6: Engine Stalls During Shifting
Code No.P1788 (P1751) A/T control relay system
Code No.U1190: Can’t receive fault detection control signal
SERVICE SPECIFICATIONS
Code No.P1774 (P0755) Underdrive solenoid valve system
Inspection Procedure 4: Does not Move Backward
SPECIAL TOOLS
Code No.U1109: ETACS-ECU time-out
Inspection Procedure 9: Shift Shock when Shifting from N to D, N to R and Long Delay
Code No.P1787 Damper clutch system (stuck on)
EEPROM
SHIFT PATTERN
A/T CONTROL RELAY CHECK
Code No.P1775 (P0760) Second solenoid valve system
Inspection Procedure 13: Does not Shift (no Diagnosis Code)
ELECTRONIC CONTROL SYSTEM
DIAGNOSIS TROUBLESHOOTING FLOW
TORQUE SPECIFICATIONS
GENERAL SPECIFICATIONS
Inspection Procedure 16: Overdrive switch system
GENERAL INFORMATION
INHIBITOR SWITCH AND CONTROL CABLE ADJUSTMENT
SHIFT PATTERN CONTROL
Code No.U1120: Failure information of engine-ECU
HIGH/LOW DETECTION SWITCH CONTINUITY CHECK
A/T FLUID CHANGE
LINE PRESSURE ADJUSTMENT
Code No.P1771 (P0705) Inhibitor switch system
TRANSFER OIL REPLACEMENT
POWER TRAIN
SEALANTS
REMOVAL AND INSTALLATION
GENERAL INFORMATION
CENTRE DIFFERENTIAL LOCK OPERATION DETECTION SWITCH CHECK
GENERAL INFORMATION
TRANSFER OIL CHECK
OSCILLOSCOPE CHECK PROCEDURE
HYDRAULIC CIRCUIT
FLUSHING COOLERS AND TUBES
Inspection Procedure 10: Shift Shock and Slipping
Code No.P1766 (P0715) Input shaft speed sensor system
ACTUATOR TEST REFERENCE TABLE
SPEEDOMETER GEAR
Code No.P1790 Back up line system
DISASSEMBLY AND REASSEMBLY
DISASSEMBLY AND REASSEMBLY
Code No.P1776 (P0765) Overdrive solenoid valve system
A/T FLUID TEMPERATURE SENSOR CHECK
DISASSEMBLY AND REASSEMBLY
INHIBITOR SWITCH CONTINUITY CHECK
OIL FILTER
MANUAL CONTROL SYSTEM
VALVE BODY
REMOVAL AND INSTALLATION
TORQUE CONVERTER STALL CHECK
DIAGNOSTIC FUNCTION
INHIBITOR SWITCH CHECK
Code No.P1767 (P0720) Output shaft speed sensor system
Code No.P1763 (P0710) A/T fluid temperature sensor system
Inspection Procedure 7: Shift Shock when Shifting from N to D and Long Delay
Code No.P1764 (P0710) A/T fluid temperature sensor system
Code No.P1778 (P0740) Damper clutch control solenoid valve system
2WD/4WD DETECTION SWITCH CHECK
SPECIAL TOOLS
REMOVAL AND INSTALLATION
Inspection Procedure 3: Does not Move Forward
SELF-REGULATING GLOW SYSTEM CHECK
GLOW CONTROL
STARTER MOTOR ASSEMBLY INSPECTION
DISASSEMBLY AND REASSEMBLY
INSPECTION
GLOW PLUG CHECK
REMOVAL AND INSTALLATION
CHECK AT THE ECU TERMINALS
INSPECTION
GLOW PLUG RELAY CHECK
GENERAL INFORMATION
GENERAL INFORMATION (GLOW SYSTEM)
GENERAL INFORMATION
REMOVAL AND INSTALLATION
SERVICE SPECIFICATIONS
SERVICE SPECIFICATIONS
REGULATED VOLTAGE TEST
ENGINE COOLANT TEMPERATURE SENSOR CHECK
SPECIAL TOOL
SERVICE SPECIFICATIONS
WAVEFORM CHECK USING AN OSCILLOSCOPE
REMOVAL AND INSTALLATION
OUTPUT CURRENT TEST
STARTER RELAY CHECK
ALTERNATOR OUTPUT LINE VOLTAGE DROP TEST
DISASSEMBLY AND REASSEMBLY
GENERAL INFORMATION
REMOVAL AND INSTALLATION
GENERAL INFORMATION
INSPECTION
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
INSPECTION
INSPECTION
DISASSEMBLY AND REASSEMBLY
CHECK THE REFRIGERANT LEVEL
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
SERVICE DATA REFERENCE TABLE
Inspection Procedure 1: Cool air does not come
SPECIAL TOOL
CHARGING AND DISCHARGING
DISASSEMBLY AND REASSEMBLY
REMOVAL AND INSTALLATION
INSPECTION
Inspection Procedure 8: Heater Switch System
HEATER UNIT
Inspection Procedure 8: heater switch system
RELAY CONTINUITY CHECK
GENERAL INFORMATION
REMOVAL AND INSTALLATION
INSPECTION
Code No. B1065: Motor drive system for mode selection damper
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
DIAGNOSIS TROUBLESHOOTING FLOW
REFILLING OF OIL IN THE A/C SYSTEM
VENTILATION SYSTEM
REMOVAL AND INSTALLATION
DISASSEMBLY AND REASSEMBLY
Inspection Procedure 1: Cool air does not come
REMOVAL AND INSTALLATION
Inspection Procedure 4: The A/C compressor and clutch assembly does not work
IDLE-UP OPERATION CHECK
Inspection Procedure 9: A/C-ECU power supply system
A/C CONTROLLER
A/C COMPRESSOR DRIVE BELT TENSION CHECK AND ADJUSTMENT
Inspection Procedure 4: The inside/outside air changeover is impossible
INSPECTION
Inspection Procedure 2: The blower does not work
A/C REFIGERANT CONDENSER ASSEMBLY
REMOVAL AND INSTALLATION
OTHER PARTS
DIAGNOSIS TROUBLESHOOTING FLOW
Inspection Procedure 10: The outlet air temperature can not be changed even if the amount of solar radiation changes
Inspection Procedure 7: The PTC heater does not work
DISASSEMBLY AND REASSEMBLY
A/C COMPRESSOR CLUTCH TEST
SERVICE SPECIFICATIONS
REMOVAL AND INSTALLATION
SERVICE SPECIFICATIONS
ACTUATOR TEST TABLE
COMPRESSOR NOISE CHECK
Inspection Procedure 3: The blower air volume cannot be changed
CHECK AT A/C EVAPORATOR AIR OUTLET THERMISTOR TERMINALS
DISASSEMBLY AND REASSEMBLY
INSPECTION
DIAGNOSIS FUNCTION
Inspection Procedure 2: The blower does not work
Inspection Procedure 3: The blower air volume cannot be changed
Inspection Procedure 6: The rear window defogger does not work
DUCT
Code No. B1021,B1022: Air Thermo Sensor system
REMOVAL AND INSTALLATION
Code No.B1045: Motor drive system for the air mixing damper
REMOVAL AND INSTALLATION
DUAL PRESSURE SWITCH CHECK
INSPECTION
REMOVAL AND INSTALLATION
TROUBLE SYMPTOM CHART
INSPECTION
CHECK AT THE A/C-ECU TERMINALS
Code No. B1061,B1062: Potentiometer system for Mode Selection Damper
DIAGNOSIS CODE CHART
Inspection Procedure 6: The Rear Window Defogger does not work
TROUBLE SYMPTOM CHART
REMOVAL AND INSTALLATION
Inspection Procedure 5: The A/C compressor does not work
PERFORMANCE TEST
Inspection Procedure 7: The PTC heater does not work
INSPECTION
Code No.B1001,B1002: Interior temperature sensor system
Inspection Procedure 5: Condenser Fan does not Operate.
LUBRICANTS
A/C COMPRESSOR AND CLUTCH ASSEMBLY
SPECIAL TOOL
Code No. B1011,B1012: Ambient temperature sensor system
Code No.B1041,B1042: Potentiometer system for the air mixing damper
Code No.B1001,B1002: Interior temperature sensor system
REMOVAL AND INSTALLATION
Code No. P0072: Intake Air Temperature Sensor No. 2 Circuit Low Input
Code No. P2228: Barometric Pressure Sensor Circuit Low Input
INTAKE AIR TEMPERATURE SENSOR No. 2 CHECK
GENERAL INFORMATION
INSPECTION PROCEDURE USING OSCILLOSCOPE
CONDENSOR FAN RELAY CONTROL
Code No. P1273: Supply Pump Insufficient Flow
FUEL GAUGE UNIT DISASSEMBLY AND REASSEMBLY
Inspection Procedure 19: Back-up Lamp Switch System
Code No. P0638: Throttle Valve Control Servo Stuck
Code No. P2147: Injector Common Circuit Earth Short
Code No. P0340: Camshaft Position Sensor System
EVACUATION OF AIR FROM FUEL LINE
ACTUATOR
DIAGNOSIS SYSTEM
Code No. P0088: Common Rail High Pressure Malfunction
FUEL GAUGE UNIT CHECK
Inspection Procedure 14: Battery Rundown
Code No. P0203: No. 3 Injector Circuit Malfunction
FUEL TANK
Code No. P0502: Vehicle Speed Sensor Low Input
INTAKE AIR TEMPERATURE SENSOR No. 1 CHECK
Code No. P0073: Intake Air Temperature Sensor No. 2 Circuit High Input
Inspection Procedure 9: Poor Acceleration
Code No. P0204: No. 4 Injector Circuit Malfunction
SENSOR
Code No. U1101: A/T-ECU Time-out
Code No. P1276 : Fuel Filter Exchange
REMOVAL AND INSTALLATION
Code No. P0551: Power Steering Fluid Pressure Switch System
Code No. P0102: Air flow Sensor Circuit Low Input
Inspection Procedure 1: Communication with Engine-ECU Is Not Possible
INJECTOR CHECK
Code No. P1626: Injection Quantity Compensation Value Not Coding
Code No. P0103: Air Flow Sensor Circuit High Input
Code No. P1272: Pressure Limiter Malfunction
Code No. P0335: Crank Angle Sensor System
Code No. P0191: Rail Pressure Sensor Range/Performance Problem
Inspection Procedure 25: Heater Switch (Warm Up Switch) System
Inspection Procedure 21: A/C Compressor Relay System
INSPECTION CHART FOR DIAGNOSIS CODES
Inspection Procedure 3: The Engine Warning Lamp Remains Illuminating and Never Goes Out or Is Blinking.
Inspection Procedure 11: Knocking, Abnormal Noise
FUEL PRESSURE CONTROL
Code No. P0302: No. 2 Cylinder Injector Malfunction (No Injection)
Code No. P0112: Intake Air Temperature Sensor No. 1 Circuit Low Input
Code No. P0630: Chassis Number not Programmed
Code No. U1102 ASTC-ECU Time-out
Code No. P0301: No. 1 Cylinder Injector Malfunction (No Injection)
IDLE SPEED CONTROL (ISC)
SEALANTS
COMMON RAIL
Code No. P0201: No. 1 Injector Circuit Malfunction
GLOW PLUG RELAY CHECK
Code No. P0406: EGR Valve Position Sensor Circuit High Input
GENERAL INFORMATION
Code No. P2413: EGR System Performance
Code No. P1204: Capacitor Excessive Charging
Code No. P1275: Supply Pump Exchange
Code No. P0405: EGR Valve Position Sensor Circuit Low Input
Code No. P0192: Rail Pressure Sensor Circuit Low Input
Code No. P1625: Injection Quantity Compensation Value Error
Code No. P0118: Engine Coolant Temperature Sensor Circuit High Input
Code No. P0607: Engine-ECU (sub CPU) Malfunction
Inspection Procedure 18: 1st and 2nd Rail Switch System
Code No. P0219: Engine Overspeed Condition
Code No. P0123: Throttle Position Sensor Circuit High Input
Inspection Procedure 4: The Starter Is Impossible To Operate
Code No. P0106: Manifold Absolute Pressure Sensor Range/Performance Problem
SERVICE SPECIFICATIONS
FUEL TEMPERATURE SENSOR CHECK
Code No. P0113: Intake Air Temperature Sensor No. 1 Circuit High Input
REMOVAL AND INSTALLATION
GENERAL INFORMATION
Code No. P0016: Crank Angle Sensor/Camshaft Position Sensor Phase Problem
Code No. P2128: Accelerator Pedal Position Sensor (sub) Circuit High Input
Code No. P2118: Throttle Valve Control DC Motor Current Malfunction
Code No. P0093: Fuel Leak Problem
PTC HEATER RELAY CONTROL
Code No. P0304: No. 4 Cylinder Injector Malfunction (No Injection)
Code No. P0628: Suction Control Valve Open
Inspection Procedure 2: The Engine Warning Lamp Does Not Illuminate Right after the Ignition Switch Is Turned the "ON" Position
Inspection Procedure 10: A Large Amount of Fuel Consumption
EVACUATION OF WATER FROM FUEL FILTER
REMOVAL AND INSTALLATION
INSPECTION CHART FOR TROUBLE SYMPTOMS
Code No. P0653: Analog Sensor Reference Voltage No. 2 Too High
INSPECTION
Inspection Procedure 16: Engine-ECU Power Supply System
Inspection Procedure 7: Improper Idling
DIAGNOSIS FUNCTION
CONTROL SYSTEM
Code No. P0603: EEP ROM MALFUNCTION
Code No. P0193: Rail Pressure Sensor Circuit High Input
Code No. P0604: Random Access Memory (RAM) Malfunction
THROTTLE VALVE OPENING CONTROL
Code No.U1190: The Network System Diagnosis Code Output Permitted Signal Can Not Be Received
Code No. P2127: Accelerator Pedal Position Sensor (sub) Circuit Low Input
Actuator Test Reference Table
Inspection Procedure 15: Overheating
ENGINE CONTROL RELAY CONTINUITY CHECK
Code No. P1277: Fuel Filter Freeze
Code No. P0341: Camshaft Position Sensor Range/Performance Problem
Code No. U1073: Bus Off
GENERAL INFORMATION
COMMON RAIL CHECK
CONTROLLER AREA NETWORK (CAN)
REMOVAL AND INSTALLATION
A/C RELAY CONTROL
Code No. P2229: Barometric Pressure Sensor Circuit High Input
Code No. P2149: Injector Common 2 (cylinder No. 2 and No. 3) Circuit Open
Code No. P1203: Capacitor Insufficient Charging
Code No. P2148: Injector Common Circuit Battry Short
Inspection Procedure 13: Black Smoke
Inspection Procedure 20: Condenser Fan Relay System
SPECIAL TOOLS
THROTTLE VALVE CONTROL SERVO CHECK
Code No. P2124: Accelerator Pedal Position Sensor (Main) Circuit High Input Intermittent
Code No. U1117 Immobilizer-ECU Time-out
Code No. P0183: Fuel Temperature Sensor Circuit High Input
Code No. U1109: ETACS-ECU Time-out
Code No. P0234: Turbocharger Overboost Condition
Code No. P0643: Analog Sensor Reference Voltage No. 1 Too High
Inspection Procedure 12: White Smoke
Code No. P0303: No. 3 Cylinder Injector Malfunction (No Injection)
POWER SUPPLY CONTROL
Code No. P0629: Suction Control Valve Battry Short
ENGINE COOLANT TEMPERATURE SENSOR CHECK
Code No. P0182: Fuel Temperature Sensor Circuit Low input
Code No. P0403: EGR Valve (DC Motor) Malfunction
Inspection Procedure 22: Power Steering Fluid Pressure Switch System
Inspection Procedure 24: PTC Heater Relay System
Code No. P0605: Read Only Memory (FLASH ROM) Malfunction
Code No. P0122: Throttle Position Sensor Circuit Low Input
SUCTION CONTROL VALVE CHECK
Code No. P0606: Engine-ECU (main CPU) Malfunction
Code No. P0642: Analog Sensor Reference Voltage No. 1 Too Low
Code No. P0336: Crank Angle Sensor Range/Performance Problem
REMOVAL AND INSTALLATION
CHECK AT THE ECU TERMINALS
Code No. P2123: Accelerator Pedal Position Sensor (main) Circuit High Input
SUPPLY PUMP
Inspection Procedure 5: Starting Impossible (Starter operative but no initial combustion)
FUEL INJECTION CONTROL
Code No. P0652: Analog Sensor Reference Voltage No. 2 Too Low
CHECK CHART CLASSIFIED BY PROBLEM SYMPTOMS
Inspection Procedure 8: The Engine Stalls When Decelerating
Code No. P0107: Manifold Absolute Pressure Sensor Circuit Low Input
Code No. P0202: No. 2 Injector Circuit Malfunction
Inspection Procedure 6: Improper Starting (Long time to start)
REMOVAL AND INSTALLATION
Code No. P2138: Accelerator Pedal Position Sensor (Main and Sub) Range/Performance Problem
Code No. P0108: Manifold Absolute Pressure Sensor Circuit High Input
COMPONENT LOCATION
Code No. P0513: Immobilizer Malfunction
Inspection Procedure 17: Engine-ECU Battery Back-up System
Code No. P0089: Suction Control Valve Stuck
Code No. P2146: Injector Common 1 (cylinder No. 1 and No. 4) Circuit Open
Code No. P1274: Supply Pump Protection
DIAGNOSIS TROUBLESHOOTING FLOW
REMOVAL AND INSTALLATION
Code No. P2122: Accelerator Pedal Position Sensor (main) Circuit Low Input
FUEL FILTER CARTRIDGE REPLACEMENT
Data List Reference Table
Inspection Procedure 23: Glow System
Code No. P0117: Engine Coolant Temperature Sensor Circuit Low Input