DISASSEMBLY AND REASSEMBLY



Disassembly steps


1.
 Bleeder cap


2.
 Bleeder


3.
 Pin bolt


4.
 Caliper support


5.
 Shim


6.
 Brake pad assembly


7.
 Clip


8.
 Pin


9.
 Pin boot


10.
 Pin


11.
 Pin bush


12.
 Pin boot
<<A>>
13.
 Piston boot
<<A>>
14.
 Piston
<<B>>
15.
 Piston seal


16.
 Caliper body
note Install the brake pad assembly (with wear indicator) to the inner side of the brake disc, making sure that the wear indicator is located on the top.

LUBRICATION POINTS




DISASSEMBLY SERVICE POINTS

<<A>> PISTON BOOT/PISTON REMOVAL
caution Blow air gradually to remove the pistons. The pistons will rush out if a force of air is applied suddenly.

Cover the caliper body outer side with a cloth or similar materials. Blow compressed air through the brake hose installation area to remove the piston and piston boot.

<<B>> PISTON SEAL REMOVAL

1.
caution Do not use a flat-tipped screwdriver to remove the piston seal. This may damage the inner side of the cylinder.
Remove the piston seal with your finger tip.
2.Clean the piston surface and cylinder inner face with alcohol or specified brake fluid.
Brake fluid: DOT3 or DOT4