DISASSEMBLY AND REASSEMBLY



Disassembly steps

>>C<<
 1.
 Snap ring


2.
 2-4WD Synchronizer hub


3.
 2-4WD Synchronizer spring

>>B<<
 4.
 Outer synchronizer ring


5.
 Synchronizer cone

>>A<<
 6.
 Inner synchronizer ring


7.
 Drive sprocket


8.
 Bearing spacer


9.
 Needle bearing


10.
 Front side gear

REASSEMBLY SERVICE POINTS

>>A<< INNER SYNCHRONIZER RING INSTALLATION

Apply oil the synchronizer ring cone surface before installation.

>>B<<OUTER SYNCHRONIZER RING INSTALLATION

Apply oil the synchronizer ring cone surface before installation.

>>C<<SNAP RING INSTALLATION

Select and install the snap ring which adjusts the 2-4WD synchronizer hub end play to standard value.
Standard value: 0 - 0.08 mm