CHECK AT THE ECU TERMINALS


1.Disconnect the engine-ECU connectors B-09 and B-10, and connect check harness special tool power plant ECU check harness (MB992110) between the engine-ECU connectors.
2.Measure the voltage between each check harness connector terminal and check harness connector earth terminal (No. 81 or No. 93).
3.Connect a needle-nosed wire probe to a voltmeter probe.
4.Referring to the check sheet, insert the micromini probe into the check harness connector and measure the voltage.
note
  1. You may find it convenient to pull out the engine-ECU to make it easier to reach the connector terminals.
  2. The chart procedures do not have the particular order.
caution Short-circuiting the positive (+) probe between a connector terminal and earth could damage the vehicle wiring, the sensor, engine-ECU or all of them. Be careful to prevent this!
5.If voltmeter shows any division from standard value, check the corresponding sensor, actuator and related electrical wiring, then repair or replace.
6.After repair or replacement, recheck with the voltmeter to confirm that the repair has corrected the problem.

TERMINAL VOLTAGE CHECK CHART




Terminal No.
Inspection Item
Check condition (Engine condition)
Normal condition
1
Inlet oil feeder control valve
Ignition switch: ON
System voltage
Under the high load operation
4 - 10 V*
2
No. 1 injector
Engine: While engine is idling after having warmed up, suddenly depress the accelerator pedal.
From 9 - 15 V*, it is slightly reduced temporarily.
3
No. 2 injector
18
No. 3 injector
19
No. 4 injector
4
No. 1 ignition coil
Engine: 3,000 r/min
0.1 - 2.0 V*
5
No. 2 ignition coil
20
No. 3 ignition coil
21
No. 4 ignition coil
6
Starter active signal
Engine: Cranking
System voltage
Engine: Idle operation
1 V or less
7
Exhaust camshaft position sensor
Engine: Cranking
2.0 - 4.8 V*
Engine: Idle operation
2.0 - 3.0 V*
8
Crank angle sensor
Engine: Cranking
0.4 - 4.0 V*
Engine: Idle operation
2.0 - 3.0 V*
9
Sensor impressed voltage
Ignition switch: ON
4.9 - 5.1 V
10
Throttle position sensor (main)

  • Remove the intake air hose at the throttle body.
  • Disconnect the connector of the electronic-controlled throttle valve.
  • With the special tool test harness (MB991658) bridge only the mating terminals of No. 3, No. 4, No. 5, and No. 6 of the disconnected connectors.
  • Ignition switch: ON (engine stopped)

Fully close the throttle valve with your finger.
0.3 - 0.7 V
Fully open the throttle valve with your finger.
4.0 V or more
11
Throttle position sensor (sub)

  • Remove the intake air hose at the throttle body.
  • Disconnect the connector of the electronic-controlled throttle valve.
  • With the special tool test harness (MB991658) bridge only the mating terminals of No. 3, No. 4, No. 5, and No. 6 of the disconnected connectors.
  • Ignition switch: ON (engine stopped)

Fully close the throttle valve with your finger.
4.3 - 4.7 V
Fully open the throttle valve with your finger.
0.3 - 0.7 V
12
Applied voltage to the throttle position sensor
Ignition switch: ON
4.9 - 5.1 V
14
Inlet camshaft position sensor
Engine: Cranking
2.0 - 4.8 V*
Engine: Idle operation
2.0 - 3.0 V*
15
Throttle valve control servo (+)

  • Ignition switch: ON
  • Accelerator pedal: fully opened → fully closed

Decreases slightly from the battery voltage
16
Throttle valve control servo(-)

  • Ignition switch: ON
  • Accelerator pedal: fully closed → fully opened

Decreases slightly from the battery voltage
17
Exhaust oil feeder control valve
Ignition switch: ON
System voltage
Under the high load operation
4 - 10 V*
26
Engine coolant temperature sensor
Ignition switch: ON
When engine coolant temperature is -20°C
3.9 - 4.5 V
When engine coolant temperature is 0°C
3.2 - 3.8 V
When engine coolant temperature is 20°C
2.3 - 2.9 V
When engine coolant temperature is 40°C
1.3 - 1.9 V
When engine coolant temperature is 60°C
0.7 - 1.3 V
When engine coolant temperature is 80°C
0.3 - 0.9 V
34
Oxygen sensor (front) heater
Engine: Idle operation after warm-up
(With 2 minutes after the engine starting sequence is completed)
9 - 11 V*
Under the high load operation
System voltage
35
Oxygen sensor (rear) heater
Engine: Idle operation after warm-up
(With 2 minutes after the engine starting sequence is completed)
9 - 11 V*
Under the high load operation
System voltage
36
Engine oil pressure switch
Ignition switch: ON
1 V or less
Engine: Idle operation
System voltage
37
Purge control solenoid valve
Ignition switch: ON
System voltage
Engine: 2,500 r/min after warm-up (with 1 minutes after the engine starting sequence is completed)
Voltage decreases
38
Oxygen sensor (front)
Engine: Maintain 2,500 r/min after warm-up
0.9 V or less <=> 1.1 - 1.5 V (changes repeatedly)
39
Oxygen sensor (front) offset voltage
Ignition switch: ON
0.4 - 0.6 V
40
Oxygen sensor (rear)

  • Transmission: 2nd
  • The engine speed is maintained to 3,500 r/min or more during an accelerated driving with the throttle full-open

1.0 - 1.5 V
41
Oxygen sensor (rear) offset voltage
Ignition switch: ON
0.4 - 0.6 V
44
Applied voltage to the manifold absolute pressure sensor
Ignition switch: ON
4.9 - 5.1 V
45
Manifold absolute pressure sensor
Ignition switch: ON
At 0 m altitude
1.2 - 1.8 V
At 600 m altitude
1.1 - 1.7 V
At 1,200 m altitude
1.0 - 1.6 V
At 1,800 m altitude
0.9 - 1.5 V
Set the vehicle to the pre-inspection condition
Engine: Idle operation
0.46 - 0.66 V
Engine: Excessive acceleration
Varies depending on the negative pressure at the inlet manifold
51
No. 1 fuel pump relay
Engine: While the engine is idling after warm-up, quickly depress the accelerator pedal
Decreases slightly from the battery voltage
52
Waste gate solenoid valve
Engine: after warm-up
Idle operation
System voltage
Excessive acceleration
Voltage decreases
58
Power steering fluid pressure switch
Engine: Idle operation after warm-up
When steering wheel is stationary
System voltage
When steering wheel is turned
1 V or less
60
Alternator G terminal

  • Engine: Idle operation after warm-up
  • Radiator fan: Non-operation
  • Head lamp switch: OFF → ON
  • Stop lamp: OFF → ON
  • Rear window defogger switch: OFF → ON

Voltage rises
61
Alternator FR terminal

  • Engine: Idle operation after warm-up
  • Radiator fan: Non-operation
  • Head lamp switch: OFF → ON
  • Stop lamp: OFF → ON
  • Rear window defogger switch: OFF → ON

Voltage decreases
62
Alternator L terminal
Ignition switch: ON
0.5 - 2.0 V
Engine: Idle operation
System voltage
72
Power supply voltage applied to throttle valve control servo
Ignition switch: ON
System voltage
73
Engine control relay
Ignition switch: LOCK (OFF)
System voltage
Ignition switch: ON
1 V or less
74
Accelerator pedal position sensor (main)
Ignition switch: ON
Release the accelerator pedal
0.9 - 1.1 V
Depress the accelerator pedal fully
4.0 V or more
75
Applied voltage to the accelerator pedal position sensor (main)
Ignition switch: ON
4.9 - 5.1 V
77
Accelerator pedal position sensor (sub)
Ignition switch: ON
Release the accelerator pedal.
0.4 - 0.6 V
Depress the accelerator pedal fully
2.0 V or more
78
Applied voltage to the accelerator pedal position sensor (sub)
Ignition switch: ON
4.9 - 5.1 V
82
Power supply
Ignition switch: ON
System voltage
84
Throttle valve control servo relay
Ignition switch: LOCK (OFF)
0 - 0.1 V
Ignition switch: ON
1 V or less
87
Air flow sensor
Engine: Gradually increase the speed
Voltage increase in response to engine speed
89
No. 1 intake air temperature sensor
Ignition switch: ON
When the intake air temperature is -20°C
3.8 - 4.4 V
When the intake air temperature is 0°C
3.2 - 3.8 V
When the intake air temperature is 20°C
2.3 - 2.9 V
When the intake air temperature is 40°C
1.5 - 2.1 V
When the intake air temperature is 60°C
0.8 - 1.4 V
When the intake air temperature is 80°C
0.4 - 1.0 V
92
Ignition switch - IG
Ignition switch: ON
System voltage
96
No. 2 fuel pump relay
Ignition switch: ON
System voltage
Engine: Idle operation
1 V or less
98
No. 2 intake air temperature sensor
Ignition switch: ON
When the intake air temperature is -20°C
3.8 - 4.4 V
When the intake air temperature is 0°C
3.2 - 3.8 V
When the intake air temperature is 20°C
2.3 - 2.9 V
When the intake air temperature is 40°C
1.5 - 2.1 V
When the intake air temperature is 60°C
0.8 - 1.4 V
When the intake air temperature is 80°C
0.4 - 1.0 V
102
A/C compressor relay

  • Engine: Idle operation
  • A/C switch: OFF → ON
    (when the compressor is active)

System voltage → 1 V or less.
104
Backup power supply
Ignition switch: LOCK (OFF)
System voltage
105
Ignition switch - ST
Engine: Cranking
System voltage
106
Starter relay
Engine: Cranking
System voltage
Engine: Idle operation
1 V or less
note *: The shown voltage is the average value where an analog voltmeter is used (because a digital voltmeter may not be able to indicate the average voltage stably).

CHECK CHART FOR RESISTANCE AND CONTINUITY BETWEEN TERMINALS


1.Turn the ignition switch to "LOCK" (OFF) position.
2.Disconnect the engine-ECU connector.
3.Measure the resistance and check for continuity between the terminals of the engine-ECU harness-side connector while referring to the check chart.
note
  1. When measuring resistance and checking continuity, a harness for checking contact pin pressure should be used instead of inserting a test probe.
  2. The chart procedures do not have the particular order.
caution If the terminals that should be checked are mistaken, or if connector terminals are not correctly shorted to earth, damage may be caused to the vehicle wiring, sensors, engine-ECU and/or ohmmeter.
Be careful to prevent this!
4.If the ohmmeter shows any deviation from the standard value, check the corresponding sensor, actuator and related electrical wiring, and the repair or replace.
5.After repair or replacement, recheck with the ohmmeter to confirm that the repair or replacement has corrected the problem.


Terminal No.
Inspection Item
Standard value, normal condition (Check condition)
1 - 82
Inlet oil feeder control valve
6.9 - 7.9 Ω (at 20°C)
15 - 16
Throttle valve control servo
0.3 - 80 Ω (at 20°C)
17 - 82
Exhaust oil feeder control valve
6.9 - 7.9 Ω (at 20°C)
26 - 27
Engine coolant temperature sensor
14 - 17 kΩ (at -20°C)
5.1 - 6.5 kΩ (at 0°C)
2.1 - 2.7 kΩ (at 20°C)
0.9 - 1.3 kΩ (at 40°C)
0.48 - 0.68 kΩ (at 60°C)
0.26 - 0.36 kΩ (at 80°C)
34 - 82
Oxygen sensor (front) heater
4.5 - 8.0 Ω (at 20°C)
35 - 82
Oxygen sensor (rear) heater
4.5 - 8.0 Ω (at 20°C)
37 - 82
Purge control solenoid valve
22 - 26 Ω (at 20°C)
52 - 82
Waste gate solenoid valve
29 - 35 Ω (at 20°C)
71 - body earth
ECU earth
Continuity (2 Ω or less)
81 - body earth
83 - body earth
93 - body earth
88 - 89
No. 1 intake air temperature sensor
13 - 17 kΩ (at -20°C)
5.3 - 6.7 kΩ (at 0°C)
2.3 - 3.0 kΩ (at 20°C)
1.0 - 1.5 kΩ (at 40°C)
0.56 - 0.76 kΩ (at 60°C)
0.30 - 0.45 kΩ (at 80°C)
97 - 98
No. 2 intake air temperature sensor
13 - 18 kΩ (at -20°C)
5.1 - 6.9 kΩ (at 0°C)
2.3 - 3.0 kΩ (at 20°C)
0.9 - 1.5 kΩ (at 40°C)
0.40 - 0.78 kΩ (at 60°C)
0.23 - 0.42 kΩ (at 80°C)