DISASSEMBLY AND REASSEMBLY


caution As for the EBJ assembly, only the EBJ boot can be replaceable, and other parts cannot be disassembled.




Disassembly steps


1.
 Circlip

>>C<<
 2.
 ETJ boot band (large)

>>C<<
 3.
 ETJ boot band (small)
<<A>>
 >>B<<
 4.
 ETJ case


5.
 Snap ring

>>B<<
 6.
 Spider assembly
<<B>>
 >>A<<
 7.
 ETJ boot


8.
 EBJ boot band (large)


9.
 EBJ boot band (small)


10.
 EBJ boot


11.
 EBJ assembly

LUBRICATION POINTS




DISASSEMBLY SERVICE POINTS

<<A>> ETJ CASE REMOVAL
caution Never disassemble the spider assembly.

<<B>> ETJ BOOT REMOVAL
1.Wipe off the grease on the shaft spline.
2.When reusing the ETJ boot, wrap plastic tape around the shaft spline to avoid damaging the boot.

REASSEMBLY SERVICE POINTS

>>A<< ETJ BOOT INSTALLATION
Apply a tape to the shaft spline area. Then incorporate the ETJ boot.

>>B<< SPIDER ASSEMBLY/ETJ CASE INSTALLATION
caution
  • The driveshaft joint use special grease. Do not mix old and new or different types of grease.
  • If the spider assembly has been cleaned, take special care to apply the specified grease.
1.Apply the specified grease furnished in the repair kit to the spider assembly between the spider axle and the roller.
Specified grease: Repair kit grease

2.Install the spider assembly to the shaft from the direction of the spline chamfered side.

3.After applying the specified grease to the ETJ case, insert the driveshaft and apply grease one more time.
Specified grease: Repair kit grease
Amount to use: 125 ± 10 g
note When using the repair kit grease, fill the half of the grease into the joint and the other half into the boot as a guideline, and consume the grease completely.

>>C<< ETJ BOOT BAND (SMALL)/ETJ BOOT BAND (LARGE) INSTALLATION

Adjust the distance (A shown in the illustration) between the boot bands to the standard value to adjust the air volume inside the ETJ boot to the specified value, then be sure to tighten the ETJ boot band (large) and ETJ boot band (small).
Standard value (A): 80 ± 3 mm