DISASSEMBLY AND REASSEMBLY



Disassembly steps


1.
 Screw
<<A>>
2.
 Magnetic switch


3.
 Screw


4.
 Bolt


5.
 Rear bracket


6.
 Brush holder


7.
 Rear bearing


8.
 Armature


9.
 Yoke assembly


10.
 Packing A


11.
 Packing B


12.
 Plate


13.
 Planetary gear


14.
 Lever
<<B>>
 >>A<<
 15.
 Snap ring
<<B>>
 >>A<<
 16.
 Stop ring


17.
 Overrunning clutch


18.
 Internal gear


19.
 Planetary gear shaft


20.
 Front bracket

DISASSEMBLY SERVICE POINTS

<<A>> MAGNETIC SWITCH REMOVAL

caution Do not clamp the yoke assembly with a vise.
Disconnect the lead from the M terminal of the magnetic switch.

<<B>> SNAP RING/STOP RING REMOVAL

1.Apply a long socket wrench of an appropriate size to the stop ring and strike the wrench to drive out the stop ring toward the pinion gear side.

2.Remove the snap ring with snap ring pliers, then remove the stop ring and overrunning clutch.

STARTER MOTOR PARTS CLEANING
1.Never clean in a solvent such starter motor parts as the magnetic switch, brush holder, and armature. If they are soaked in a solvent, their insulation could be impaired. When these parts require cleaning, wipe off contamination with cloth.
2.Never soak the drive unit in a solvent. If it is washed in a solvent, the grease having been packed in the overrunning clutch at the factory will be washed out. Wipe the drive unit with cloth if it requires cleaning.

REASSEMBLY SERVICE POINTS

>>A<< STOP RING/SNAP RING INSTALLATION

Use a suitable puller to pull the stop ring until it gets over the snap ring.