REMOVAL AND INSTALLATION


caution Do not apply grease or lubricant to the switch and the switch installation section to avoid malfunction of the switch. In addition, do not use gloves which have grease on them.
Pre-removal Operation
  • Air Cleaner Assembly Removal (Refer to GROUP 15 - Air Cleaner <4B1>, <BSY>, <4HN> ). <LHD>
  • Battery and Battery Tray Removal. <LHD>
  • ETACS-ECU Removal (Refer to GROUP 54A - ETACS-ECU ). <LHD>
  • 4WD-ECU Removal (Refer to GROUP 27C - 4WD-ECU ). <4WD-LHD>
  • Bottom Cover Assembly (driver’s side) Removal (Refer to GROUP 52A - Instrument Panel Assembly ). <RHD>

 Post-installation Operation
  • Bottom Cover Assembly (driver’s side) Installation (Refer to GROUP 52A - Instrument Panel Assembly ). <RHD>
  • 4WD-ECU Installation (Refer to GROUP 27C - 4WD-ECU ). <LHD>
  • ETACS-ECU Installation (Refer to GROUP 54A - ETACS-ECU ). <LHD>
  • Battery and Battery Tray Installation. <LHD>
  • Air Cleaner Assembly Installation (Refer to GROUP 15 - Air Cleaner <4B1>, <BSY>, <4HN> ). <LHD>
  • Clutch Fluid Supplying
  • Clutch Bleeding (Refer to ).
  • Clutch Pedal Check (Refer to ).




Removal steps

>>B<<
 1.
 Clutch switch <vehicles with auto-cruise control system>


2.
 Stopper


3.
 Reservoir hose and brake fluid reservoir connection


4.
 Hose clip
<<A>>
 >>A<<
 5.
 Clutch tube assembly A connection
<<B>>
6.
 Clutch master cylinder and clutch pedal assembly <LHD>


7.
 Clutch master cylinder


8.
 Clutch pedal assembly


9.
 Sealer


10.
 Turn over spring <6M/T>


11.
 Bush <6M/T>


12.
 Cable band <6M/T>


13.
 Pedal pad


14.
 Stopper

REMOVAL SERVICE POINT

<<A>> CLUTCH TUBE ASSEMBLY A CONNECTION REMOVAL

caution
  • Do not remove the O-rings and the clips from the clutch tube assembly A and the clutch master cylinder.
  • If the O-rings or the clips of the clutch tube assembly A and the clutch master cylinder are damaged, replace each assembly.

<<B>> CLUTCH MASTER CYLINDER AND CLUTCH PEDAL ASSEMBLY REMOVAL
Remove the clutch master cylinder and clutch pedal assembly from inside the vehicle.

INSTALLATION SERVICE POINT

>>A<< CLUTCH TUBE ASSEMBLY A CONNECTION INSTALLATION

caution
  • Check that the O-rings and the clips are not damaged before installing the clutch tube assembly A and the clutch master cylinder.
  • If the O-rings of the clutch tube assembly A and the clutch master cylinder and their installation positions are contaminated, clean with the clutch fluid before installation.

>>B<< CLUTCH SWITCH INSTALLATION

Install the clutch switch at the specified dimension when the clutch pedal is released.