REMOVAL AND INSTALLATION



Pre-removal Operation
  • Air Cleaner Assembly Removal (Refer to GROUP 15 - Air Cleaner ).
  • Battery and Battery Tray Removal (Refer to GROUP 54A - Battery ).

Post-installation Operation
  • Battery and Battery Tray Installation (Refer to GROUP 54A - Battery ).
  • Air Cleaner Assembly Installation (Refer to GROUP 15 - Air Cleaner ).
  • Clutch Fluid Supplying
  • Clutch Line Bleeding (Refer to ).
  • Clutch Pedal Adjustment (Refer to ).


<LHD>



Clutch line removal steps


1.
Hose clip A
<<A>>
>>A<<
2.
Clutch tube assembly A


3.
Hose clip B
<<A>>
>>A<<
4.
Clutch tube assembly B


5.
Holder



Concentric slave cylinder adapter removal steps


·
Transmission assembly (Refer to GROUP 22A - Transmission Assembly ).
<<A>>
>>A<<
6.
Concentric slave cylinder adapter


<RHD>



Clutch line removal steps


·
Suction flexible hose connection (heater unit side) and liquid pipe B connection (heater unit side) (Refer to GROUP 55 - Heater Unit and Blower Assembly ).


·
Fuel vapour canister (Refer to GROUP 17 - Emission Control <MPI> ).


·
Hydraulic unit (ABS-ECU) (Refer to GROUP 35B - Hydraulic Unit ).


·
Front wiring harness clamp connection


1.
Hose clip A
<<A>>
>>A<<
2.
Clutch tube assembly A


3.
Hose clip A
<<A>>
>>A<<
4.
Clutch tube assembly B


5.
Holder


7.
Clip



Concentric slave cylinder adapter removal steps


·
Transmission assembly (Refer to GROUP 22A - Transmission Assembly ).
<<A>>
>>A<<
6.
Concentric slave cylinder adapter

REMOVAL SERVICE POINT



<<A>> CLUTCH TUBE ASSEMBLY CONNECTION/CONCENTRIC SLAVE CYLINDER ADAPTER REMOVAL



caution
  • Do not remove the O-rings and the clips from the clutch tube assembly, the concentric slave cylinder adapter and the concentric slave cylinder.
  • If the O-rings or the clips of the clutch tube assembly, the concentric slave cylinder adapter and the concentric slave cylinder are damaged, replace each assembly.

INSATALLATION SERVICE POINT



>>A<< CONCENTRIC SLAVE CYLINDER ADAPTER/CLUTCH TUBE ASSEMBLY CONNECTION INSTALLATION



caution
  • Check that the O-rings and the clips are not damaged before installing the clutch tube, the concentric slave cylinder adapter and the concentric slave cylinder.
  • If the O-rings of the clutch tube, the concentric slave cylinder adapter and the concentric slave cylinder and their installation positions are contaminated, clean with the clutch fluid before installation.