FUEL GAUGE UNIT CHECK




1.Remove the second seat assembly (Refer to GROUP 52A - Second Seat Assembly ).

2.Remove the floor inspection lid, and then remove the fuel tank pump module and fuel tank gauge unit <4WD only> (Refer to GROUP 13B - Fuel Tank <2400-2WD>, <2400-4WD, 3000>, <2000> or <2200>).

NOMINAL RESISTANCE OF THE FUEL GAUGE UNIT



When float of the fuel gauge unit is in stopper positions F and E, ensure that resistance between the fuel gauge unit terminal and earth terminal is within the standard value.
Standard value <2WD>:
Float position
Gauge resistance value (Ω)
Stopper position "F"
13.0 ± 1.0
Stopper position "E"
120.0 ± 1.0
Standard value <4WD>:
Float position
Gauge resistance value (Ω)
Main
Sub
Stopper position "F"
6.5 ± 1.0
6.5 ± 1.0
Stopper position "E"
44.7 ± 1.0
75.3 ± 1.0
When the float is moved slowly between stopper positions "F" and "E", ensure that the resistance is smoothly changing.

FUEL GAUGE UNIT FLOAT HEIGHT



When float is moved to contact the float arm on the stopper, ensure that stopper positions "F" and "E" are within the standard value.
Standard value <2WD>:
Float position
Float height (mm)
Stopper position "F" (height A)
201.6
Stopper position "E" (height B)
18.0
Standard value <4WD (except vehicles for 2200)>:
Float position
Float height (mm)
Main
Sub
Stopper position "F" (height A)
166.2 ± 4
48.8 ± 3.0
Stopper position "E" (height B)
38.8 ± 4
238.0 ± 3.0
Standard value <4WD (vehicles for 2200)>:
Float position
Float height (mm)
Main
Sub
Stopper position "F" (height A)
171.6 ± 3.0
43.8 ± 3.0
Stopper position "E" (height B)
40.7 ± 3.0
238.0 ± 3.0