REMOVAL AND INSTALLATION <M/T>


caution When the EGR cooler is replaced, use the M.U.T.-III to initialise the learning value (Refer to GROUP 00 - Precautions Before Service, Initialisation Procedure for Learning Value in Common Rail Engine ).
Pre-removal Operation
  • EGR Valve Assembly Removal (Refer to ).
  • Starter Assembly Removal (Refer to GROUP 16 - Starting System, Starter Assembly ).
  • Engine Oil Draining (Refer to GROUP 12 - On-vehicle Service, Engine Oil Replacement ).

 Post-installation Operation
  • Starter Assembly Installation (Refer to GROUP 16 - Starting System, Starter Assembly ).
  • EGR Valve Assembly Installation (Refer to ).
  • Engine Oil Refilling (Refer to GROUP 12 - On-vehicle Service, Engine Oil Replacement ).




Removal steps


1.
 Cooling water line hose C


2.
 Cooling water line hose D


3.
 Battery wiring harness connection


4.
 Harness bracket


5.
 EGR cooler and oil cooler fitting assembly


6.
 Oil cooler fitting assembly


7.
 O-ring


8.
 Cooling water line spacer


9.
 EGR cooler