FRONT BODY



HEADLAMP SUPPORT



  • The crush box structure, which has an octagonal cross-section at the front end of the front sidemember, has been adopted. This structure can effectively absorb energy upon frontal impact and reduces the vehicle repair cost caused by a light collision.
  • The bolt-on headlamp support panel upper is used to improve maintainability.

1.
Front bumper reinforcement
2.
Headlamp support panel upper
3.
Front end crossmember upper
4.
Front end crossmember lower



note

Tighten the front bumper reinforcement bolts in the numerical order to 20 ± 5 N·m.


Tighten the headlamp support panel upper bolts in the numerical order to 12 ± 2 N·m.

FENDER SHIELD



  • The front frame structure is supported in three directions by the dash crossmember centre, dash crossmember lower and front sidemember rear in order to improve the frontal collision characteristics, and increase the vehicle body rigidity.
  • The padding structure of the front fender bracket and the front fender bracket rear has been adopted to have a crushable structure in order to efficiently absorb energy upon impact, improving the pedestrian protection capability.


1.
Fender gusset
2.
Fender shield extension
3.
Fender bracket lower
4.
Front fender shield
5.
Condense tank reinforcement
6.
Engine mounting gusset
7.
Front end upper bar side
8.
Front fender bracket
9.
Front upper inner frame
10.
Upper frame centre bulkhead
11.
Front deck frame front upper
12.
Upper frame rear bulkhead
13.
Front fender bracket rear
14.
Horn bracket
15.
Spring house bracket reinforcement
16.
Spring house corner gusset
17.
Spring house bracket front
18.
Spring house panel rear
19.
Suction hose bracket
20.
Spring house harness bracket
21.
VLC bracket <4J1>
22.
Spring house panel
23.
Engine mounting bracket upper
24.
Clutch tube bracket <M/T>
25.
Engine-ECU bracket
26.
Relay box bracket
27.
Relay box bracket rear
28.
Transmission mounting gusset
29.
Front sidemember

FRONT SIDEMEMBER REINFORCEMENT





1.
Front sidemember extension
2.
Sidemember front outer reinforcement
3.
Brake hose bracket
4.
Front sidemember outer
5.
Front sidemember rear reinforcement lower
6.
Front sidemember rear bulkhead
7.
Front sidemember rear
8.
Height sensor bracket
9.
Dash crossmember lower bulkhead
10.
Backbone sidemember extension
11.
Dash crossmember extension lower
12.
Front body frame to side sill brace
13.
Front suspension crossmember bracket front
14.
Front sidemember inner
15.
Subframe support panel inner
16.
Radiator bracket lower
17.
Front end crossmember extension lower
18.
Front sidemember plate front lower
19.
Towing hook
20.
Subframe support panel outer
21.
Subframe bulkhead support
22.
Front sidemember plate
23.
Front sidemember inner reinforcement front
24.
Front sidemember bulkhead front
25.
Engine mounting bulkhead
26.
Front suspension crossmember bulkhead
27.
Engine mounting bracket
28.
Front sidemember brace upper
29.
Front sidemember inner reinforcement
30.
Engine mounting reinforcement
31.
Headlamp support panel
32.
Front end upper bar bracket






1.
Front body frame to side sill brace
2.
Dash crossmember extension lower
3.
Backbone sidemember extension
4.
Dash crossmember lower bulkhead
5.
Front sidemember rear
6.
Front sidemember rear bulkhead
7.
Front sidemember rear reinforcement lower
8.
Front outer sidemember
9.
Brake hose bracket
10.
Front sidemember extension
11.
Front sidemember plate
12.
Subframe bulkhead support
13.
Subframe support panel inner
14.
Subframe support panel outer
15.
Towing hook
16.
Front sidemember plate front lower
17.
Front end crossmember extension lower
18.
Radiator bracket lower
19.
Battery tray stay front
20.
Battery tray stay rear
21.
Front suspension crossmember bracket front
22.
Front sidemember inner
23.
Front sidemember inner reinforcement
24.
Front sidemember brace upper
25.
Transmission mounting reinforcement
26.
Front suspension crossmember bulkhead
27.
Transmission mounting bulkhead
28.
Front sidemember inner reinforcement front
29.
Horn bracket
30.
Headlamp support panel
31.
Front end upper bar bracket





FRONT DECK




1.
Cowl top panel lower
2.
Cowl top stay side
3.
Wiper side bracket
4.
Upper frame extension inner
5.
Fender bracket
6.
Cowl top panel upper
7.
Deck crossmember bracket
8.
Brake pedal support bracket
9.
Brake pedal reinforcement upper
10.
Wiper front bracket
11.
Harness bracket
12.
Wiper bracket centre
13.
Harness bracket
14.
Cowl top panel inner
15.
Cowl top stay centre
16.
Clutch pedal bracket <M/T>
17.
EPS-ECU bracket

DASH PANEL



  • The front frame structure is supported in three directions by the dash crossmember centre, dash crossmember lower and front sidemember rear in order to improve the frontal collision characteristics, and increase the vehicle body rigidity.
  • The 590-MPa class high tensile strength steel panels have been adopted for the dash crossmember centre, dash crossmember side and dash panel reinforcement to improve the frontal collision characteristics.


1.
Brake tube bracket
2.
Harness bracket
3.
Dash crossmember centre
4.
Dash heat protector bracket
5.
Dash panel
6.
Backbone reinforcement front
7.
Dash panel lower
8.
Front floor sidemember reinforcement upper
9.
EPS-ECU A bracket
10.
EPS-ECU B bracket
11.
EPS-ECU C bracket
12.
Dash crossmember side
13.
Dash crossmember lower
14.
Dash crossmember extension
15.
Canister bracket
16.
Accelerator pedal bracket
17.
Steering shaft bracket
18.
Dash panel reinforcement
19.
Clutch pedal reinforcement lower <M/T>
20.
EPS-ECU D bracket
21.
Accelerator pedal bracket lower
22.
Clutch pedal reinforcement <M/T>