REMOVAL AND INSTALLATION <Except emission regulation Euro 5b>


Pre-removal Operation
  • Engine Coolant Draining (Refer to GROUP 14 - On-vehicle Service, Engine Coolant Replacement ).
  • Engine Cover Removal (Refer to GROUP 11C - Engine Assembly ).

 Post-installation Operation
  • Engine Coolant Refilling (Refer to GROUP 14 - On-vehicle Service, Engine Coolant Replacement ).
  • Engine Cover Installation (Refer to GROUP 11C - Engine Assembly ).




Removal steps


1.
 EGR pipe B assembly

>>B<<
 2.
 EGR pipe gasket

>>B<<
 3.
 EGR pipe gasket


4.
 EGR pipe bracket


5.
 EGR valve connector


6.
 EGR valve

>>B<<
 7.
 EGR valve gasket


8.
 EGR pipe cover


9.
 EGR pipe assembly

>>A<<
 10.
 EGR gasket

>>A<<
 11.
 EGR gasket


12.
 EGR water inlet hose connection


13.
 EGR water outlet hose connection


14.
 EGR cooler assembly


·
 Turbocharger assembly and exhaust manifold assembly (Refer to GROUP 15 - Exhaust Manifold and Turbocharger Assembly ).


15.
 EGR cooler bracket

INSTALLATION SERVICE POINTS

>>A<< EGR GASKET INSTALLATION

The projection on the EGR gasket should be position as shown.

>>B<< EGR VALVE GASKET/EGR PIPE GASKET INSTALLATION

The projection on the EGR valve and EGR pipe gasket should be position as shown.