REMOVAL AND INSTALLATION


danger When servicing the high voltage system components, always wear the specified protective clothes ad gloves, and shut off the high voltage by removing the service plug (refer to GROUP 54D - Precautions for Handling High Voltage Vehicles ).
caution As for the threaded fasteners indicated with *, tighten temporarily first and then fully with the weight of motor (electric motor unit) as well as of transmission assembly applied on the vehicle body.




Removal steps
<<A>>
1.
 Motor mounting rear insulator


·
 Motor (electric motor unit) & transmission assembly [Refer to GROUP 54D - Motor (Power Unit) .]


2.
 Motor mounting front insulator


·
 Radiator condenser tank, radiator piping hose M (Refer to GROUP 14 - Water Hose and Water Pipe .)


·
 Water pump (Refer to GROUP 14 - Water Pipe .)


·
 Brake electric vacuum pump, brake electric vacuum pump bracket assembly (Refer to GROUP 35A - Brake Electric Vacuum Pump .)


·
 Inverter (Refer to GROUP 54D - Inverter .)


·
 On-board charger/DC-DC converter (Refer to GROUP 54D - On-board Charger/DC-DC Converter .)
<<B>>
·
 Control wiring harness connection


3.
 Motor frame

REMOVAL SERVICE POINTS

<<A>> MOTOR MOUNTING REAR INSULATOR REMOVAL
1.Support the motor (electric motor unit) & transmission assembly with the transmission jack.
2.Operate the transmission jack so that the weight of the motor (electronic motor unit) & transmission assembly is not applied to the motor mounting rear insulator, and remove the motor mounting rear insulator.

<<B>> CONTROL HARNESS DISCONNECTION
Disengage the clip of the control harness mounted to the motor frame from the vehicle.