REMOVAL AND INSTALLATION


Pre-removal Operation
  • Under Skid Plate and Engine Room Under Cover Removal (Refer to GROUP 51 - Under Cover ).
  • Air Duct Removal (Refer to GROUP 15 - Air Cleaner ).

 Post-installation Operation
  • Alternator and Power Steering Oil Pump Drive Belt Tension Check (Refer to GROUP 11A - On-vehicle Service, Alternator and Power Steering Oil Pump Drive Belt Tension Check ).
  • A/C Compressor Drive Belt Tension Check and Adjustment (Refer to GROUP 11A - On-vehicle Service, A/C Compressor Drive Belt Tension Check and Adjustment ).
  • Air Duct Installation (Refer to GROUP 15 - Air Cleaner ).
  • Under Skid Plate and Engine Room Under Cover Installation (Refer to GROUP 51 - Under Cover ).




Removal steps


1.
 Radiator under cover
<<A>>
2.
 A/C compressor drive belt
<<B>>
3.
 Alternator and power steering oil pump drive belt


4.
 Cooling fan and fan clutch assembly


5.
 Water pump pulley


6.
 Cooling fan


7.
 Fan clutch

REMOVAL SERVICE POINTS

<<A>> A/C COMPRESSOR DRIVE BELT REMOVAL

1.Loosen the locking nut of the tension pulley
2.
caution To reuse the drive belt, draw an arrow indicating the rotating direction (clockwise) on the back of the belt using chalk, etc.
Rotate the adjusting bolt to the anti-clockwise direction (to the left), and remove the drive belt.

<<B>> ALTERNATOR AND POWER STEERING OIL PUMP DRIVE BELT REMOVAL
1.Before removing the alternator and power steering oil pump drive belt, slightly loosen the mounting bolt of cooling fan and fan clutch assembly.

2.The following operations will be needed due to the introduction of the serpentine drive system with the auto tensioner.
(1) Set the tool to the pulley bolt of auto tensioner, and then turn the auto tensioner clockwise.
(2)
caution To reuse the drive belt, draw an arrow indicating the rotating direction (clockwise) on the back of the belt using chalk, etc.
Insert an L-shaped hexagon wrench, etc. into the hole to fix and then remove the drive belt.