REMOVAL AND INSTALLATION <4B10>


Pre-removal operation
  • Engine Coolant Draining (Refer to ).
  • Air Cleaner Assembly Removal (Refer to GROUP 15 - Air Cleaner ).

 Post-installation operation
  • Air Cleaner Assembly Installation (Refer to GROUP 15 - Air Cleaner ).
  • Engine Coolant Refilling and Check (Refer to ).




Radiator removal steps


·
 Engine room under cover front A and B (Refer to GROUP 51 - Under Cover )


1.
 Radiator drain plug


2.
 O-ring


3.
 Radiator cap


4.
 CVT fluid cooler water feed hose assembly <CVT>


5.
 Radiator condenser tank hose
<<A>>
 >>A<<
 6.
 Radiator upper hose


7.
 Radiator cap assembly
<<A>>
 >>A<<
 8.
 Radiator upper hose


9.
 Radiator hose clamp
<<A>>
 >>A<<
 10.
 Radiator lower hose


11.
 Radiator hose bracket <M/T>


12.
 Radiator hose bracket <CVT>


13.
 Radiator fan motor connector connection


14.
 Condenser fan motor connector connection


·
 Headlamp support upper panel cover (Refer to GROUP 51 - Front Bumper Assembly and Radiator Grille )


·
 Hood lock release cable, hood latch (Refer to GROUP 42A - Hood )


·
 Front impact sensor (Refer to GROUP 52B - Front Impact Sensor )


15.
 Headlamp support panel upper
<<B>>
16.
 Fan, fan motor and fan shroud assembly


17.
 Support upper insulator


18.
 Radiator assembly


19.
 Support lower insulator


20.
 Radiator condenser tank


21.
 Radiator condenser tank bracket



Fan shroud removal steps


4.
 CVT fluid cooler water feed hose assembly <CVT>


5.
 Radiator condenser tank hose
<<A>>
 >>A<<
 6.
 Radiator upper hose


7.
 Radiator cap assembly


13.
 Radiator fan motor connector connection


14.
 Condenser fan motor connector connection


·
 Headlamp support upper panel cover (Refer to GROUP 51 - Front Bumper Assembly and Radiator Grille )


·
 Hood lock release cable, hood latch (Refer to GROUP 42A - Hood )


·
 Front impact sensor (Refer to GROUP 52B - Front Impact Sensor )


15.
 Headlamp support panel upper
<<B>>
16.
 Fan, fan motor and fan shroud assembly


22.
 Radiator fan


23.
 Radiator fan motor


24.
 Condenser fan


25.
 Condenser fan motor


26.
 Fan shroud

REMOVAL SERVICE POINTS

<<A>> RADIATOR UPPER HOSE/RADIATOR LOWER HOSE REMOVAL

Make mating marks on the radiator hose and the hose clamp. Disconnect the radiator hose.

<<B>> FAN, FAN MOTOR AND FAN SHROUD ASSEMBLY REMOVAL

Remove the fan, fan motor and fan shroud assembly from the radiator assembly according to the procedure below.
1.Release the upper locks of the radiator assembly from the fan, fan motor, and fan shroud assembly.
2.Slightly raise the fan, fan motor, and fan shroud assembly.
3.Release the lower locks of the radiator assembly from the fan, fan motor, and fan shroud assembly, and then remove the fan, fan motor and fan shroud assembly.

INSTALLATION SERVICE POINT

>>A<< RADIATOR LOWER HOSE/RADIATOR UPPER HOSE INSTALLATION

1.Insert radiator hose as far as the projection of the cooling water inlet hose fitting, cooling water outlet hose fitting or radiator.
2.Align the mating marks on the radiator hose and hose clamp, and then connect the radiator hose.