REMOVAL AND INSTALLATION



caution
  • Disconnect the battery (-) terminal and wait for 60 seconds or more before starting work. Insulate the disconnected (-) terminal by wrapping a tape.(Refer to GROUP 52B - Service precautions )
  • Handle the front impact sensor with sufficient caution, and do not drop the sensor or allow contact with water, oil, or others. If a dent, crack, deformation and others are discovered, replace it with a new one.

<Except RALLIART>



Headlamp support upper panel removal steps


·
Headlamp support panel cover (Refer to GROUP 51-Front bumper assembly and radiator grille .)


1.
Hood latch


2.
Hood lock release cable


3.
Radiator cap assembly mounting bolt


·
Front impact sensor (Refer to GROUP 52B - Front impact sensor .)
<<A>>
>>A<<
4.
Headlamp support upper panel

REMOVAL SERVICE POINT



<<A>> HEADLAMP SUPPORT UPPER PANEL REMOVAL



Remove the harness clamps and bolts shown in the illustration, and remove the headlamp support upper panel.

INSTALLATION SERVICE POINT



>>A<< HEADLAMP SUPPORT UPPER PANEL INSTALLATION



1.Install the mounting bolts of headlamp support upper panel in the order shown in the illustration.

2.After installing the headlamp support upper panel, tighten the bolts shown in the illustration to the specified torques.


<RALLIART>



Headlamp support upper panel removal steps


·
Headlamp support panel cover (Refer to GROUP 51-Front bumper assembly and radiator grille .)


1.
Hood latch


2.
Hood lock release cable


3.
Horn (LO)


4.
Intercooler inlet pipe B


5.
Radiator cap assembly mounting bolt


·
Front impact sensor (Refer to GROUP 52B - Front impact sensor .)
<<A>>
>>A<<
6.
Headlamp support upper panel

REMOVAL SERVICE POINT



<<A>> HEADLAMP SUPPORT UPPER PANEL REMOVAL



Remove the harness clamps and bolts shown in the illustration, and remove the headlamp support upper panel.

INSTALLATION SERVICE POINT



>>A<< HEADLAMP SUPPORT UPPER PANEL INSTALLATION



1.Install the mounting bolts of headlamp support upper panel in the order shown in the illustration.

2.After installing the headlamp support upper panel, tighten the bolts shown in the illustration to the specified torques.





Cowl top panel removal steps


·
Windshield wiper motor and link assembly (Refer to GROUP 51 - Windshield Wiper and Washer .)


1.
Cowl top panel


2.
Body loose panel grommet


3.
Dash panel heat protector


4.
Dash panel drain hose



Front floor backbone brace B removal


5.
Front floor backbone brace B



Front floor backbone brace C removal <Except RALLIART>


6.
Front floor backbone brace C



Rear wheel house brace removal steps


·
Quarter trim lower, rear partition board opening trim (Refer to GROUP 52A - Interior Trim .)


7.
Rear wheel house brace



Rear tie down and rear traction hook removal steps <RALLIART>


8.
Rear tie down hook


·
Hydraulic unit bracket A (Refer to GROUP 22E - Hydraulic Unit .)


9.
Rear tie down bracket


10.
Rear traction hook



Rear end brace removal steps


·
Quarter trim lower, rear end trim (Refer to GROUP 52A - Interior Trim .)


·
Rear speaker box assembly <Vehicles with audio amplifier> (Refer to GROUP 54A - Speaker .)


11.
Rear end brace



Roof rack bracket removal steps


·
Headlining (Refer to GROUP 52A - Headlining .)


12.
Roof rack bracket