REMOVAL AND INSTALLATION



Pre-removal operation
  • Power Steering Fluid Draining, Refilling, Bleeding (Refer to ).
  • Engine Cover Removal (Refer to GROUP 11E - Camshaft ).

Post-installation operation
  • Engine Cover Installation (Refer to GROUP 11E - Camshaft ).
  • Power Steering Fluid Draining, Refilling, Bleeding (Refer to ).






Removal steps


1.
Oil reservoir

>>E<<
2.
Suction hose


3.
Eye bolt


4.
Gasket


5.
Eye bolt


6.
Gasket

>>D<<
7.
Pressure hose


8.
Pressure hose bracket

>>D<<
9.
Return hose


10.
Return tube assembly


11.
Gasket


12.
Return tube assembly


13.
Return hose

>>C<<
14.
Hose clip


15.
Return hose


16.
Return tube assembly

>>B<<
17.
Cooler tube hose

>>B<<
18.
Cooler tube hose


19.
Cooler tube assembly





Removal steps


1.
Oil reservoir

>>E<<
2.
Suction hose


3.
Eye bolt


4.
Gasket


5.
Eye bolt


6.
Gasket

>>D<<
7.
Pressure hose


8.
Pressure hose bracket

>>D<<
9.
Return hose


10.
Return tube assembly


11.
Gasket


12.
Return tube assembly


13.
Return hose


14.
Return tube assembly


15.
Return hose


16.
Return hose


17.
Return tube assembly

>>B<<
18.
Cooler tube hose

>>B<<
19.
Cooler tube hose


20.
Cooler tube assembly





Removal steps


1.
Oil reservoir

>>E<<
2.
Suction hose


3.
Eye bolt


4.
Gasket

>>D<<
5.
Pressure hose


6.
Pressure hose bracket

>>D<<
7.
Return hose


8.
Return tube


9.
Gasket


10.
Return tube

>>C<<
11.
Clip

>>C<<
12.
Hose clip


13.
Return hose




Removal steps


1.
Oil reservoir


2.
Suction hose


3.
Eye bolt


4.
Gasket


5.
Eye bolt


6.
Gasket
<<A>>

·
Heat protector
<<A>>

7.
Pressure hose assembly


8.
Return hose
<<A>>

9.
Return tube assembly


10.
Gasket

>>A<<
11.
Return hose
<<A>>
>>A<<
12.
Return tube


13.
Hose bracket


14.
Return hose
<<A>>

15.
Return tube

REMOVAL SERVICE POINT



<<A>> PRESSURE HOSE ASSEMBLY, RETURN TUBE ASSEMBLY REMOVAL


Remove the heat protector, and push the engine assembly and transmission assembly toward the front of the vehicle to widen the clearance. Then, remove the pressure hose assembly and the return tube assembly.
note
When pushing the engine assembly and transmission assembly, check that the propeller shaft assembly, front exhaust pipe, front roll stopper, and centre member assembly are already removed.

INSTALLATION SERVICE POINTS



>>A<< PRESSURE HOSE ASSEMBLY, RETURN TUBE ASSEMBLY INSTALLATION



Align the pressure hose plate as shown in the figure and connect pressure hose.

>>B<< COOLER TUBE HOSE, RETURN TUBE ASSEMBLY INSTALLATION



Align the pressure hose plate as shown in the figure and connect pressure hose.

>>C<< RETURN HOSE INSTALLATION



1.Align the marking as shown in the figure and connect the return hose.

2.Align the return hose marking within the area shown in the figure and connect the return hose.

3.Using clip and hose clamp align the return hose marking within the area shown in the figure and connect the return hose.

>>D<< PRESSURE HOSE INSTALLATION



Align the pressure hose plate as shown in the figure and connect pressure hose.

>>E<< SUCTION HOSE INSTALLATION



1.Align the oil reservoir side suction hose marking within the area shown in the figure and connect the suction hose.

2.Align the oil pump side suction hose marking within the area shown in the figure and connect the suction hose.