REMOVAL AND INSTALLATION


Pre-removal operation
  • Discharging refrigerant (Refer to )
  • Engine room under cover front B removal (Refer to GROUP 51 - under cover )
  • Drive belt removal (Refer to GROUP 11A - engine assembly ) <2000>
  • Alternator drive belt removal (Refer to GROUP 11C - crankshaft pulley <3000>, GROUP 11E - crankshaft pulley <2400>).
  • Drive belt removal (Refer to GROUP 11G - Drive belt ) <2200>

 Post-installation Operation
  • Charging refrigerant (Refer to )
  • Drive belt installation (Refer to GROUP 11A - engine assembly ) <2000>
  • Alternator drive belt installation (Refer to GROUP 11C - crankshaft pulley <3000>, GROUP 11E - crankshaft pulley <2400>).
  • Drive belt installation (Refer to GROUP 11G - Drive belt ) <2200>
  • Drive belt tension check (Refer to GROUP 11A - drive belt tension Check ). <2000>
  • Alternator drive belt tension check (Refer to GROUP 11C - power steering oil pump drive belt tension check and adjustment ). <3000>
  • Alternator drive belt tension check (Refer to GROUP 11E - alternator and others belt tension check ). <2400>
  • Alternator drive belt tension check (Refer to GROUP 11G - alternator and others belt tension check ). <2200>
  • Engine room under cover front B installation (Refer to GROUP 51 - under cover )




Removal steps
<<A>>
1.
 Suction flexible hose connection
<<A>>
2.
 Discharge flexible hose connection


3.
 O-ring
<<B>>
 >>A<<
 4.
 A/C compressor assembly


5.
 A/C compressor bracket <2400>

REMOVAL SERVICE POINTS

<<A>> SUCTION FLEXIBLE HOSE/DISCHARGE FLEXIBLE HOSE DISCONNECTION
caution Use the plug which is not breathable because A/C compressor oil or receiver have high hygroscopicity.
Plug the hose nipple removed to prevent the entry of dust and dirt.

<<B>> A/C COMPRESSOR REMOVAL
Be careful not to spill the A/C compressor oil and remove the A/C compressor.

INSTALLATION SERVICE POINTS

>>A<< A/C COMPRESSOR INSTALLATION
When installing the new A/C compressor, install the A/C compressor after adjusting the oil volume as follows.

  1. Measure the oil of A/C compressor removed (X cm3).
  2. Drain the oil (Y cm3) given by the following expression from a new A/C compressor, and then install the A/C compressor.
    80 cm3 - X cm3 = Y cm3
    note
    1. 80 cm3 shows the oil volume contained in the new A/C compressor.
    2. Y cm 3 indicates the oil amount filled in the refrigerant line, condenser, and cooling unit, etc.
    3. Don’t get any oil on the magnetic clutch when adjusting the oil amount.