REMOVAL AND INSTALLATION <4M4 (VEHICLES WITH DPF-M/T)>



<Short wheelbase>


caution
  • When the catalytic converter or DPF is replaced, use the M.U.T.-III to initialise the learning value (Refer to GROUP 00 - Precautions Before Service, Initialisation Procedure for Learning Value in DPF System .)
  • When the catalytic converter is replaced, perform the forcible DPF regeneration after learning value in DPF system (Refer to GROUP 17 - Diesel Particulate Filter (DPF) System, Forcible DPF Regeneration .)
  • When the No.1, No.2 or No.3 exhaust gas temperature sensor is replaced, perform the forcible DPF regeneration (Refer to GROUP 17 - Diesel Particulate Filter (DPF) System, Forcible DPF Regeneration .)




Exhaust main muffler and rear floor heat protector removal steps


1.
Exhaust main muffler


12.
Exhaust pipe gasket


17.
Exhaust muffler hanger


18.
Hanger bracket


19.
Hanger bracket


20.
Rear floor heat protector



Centre exhaust pipe removal steps


2.
Centre exhaust pipe


12.
Exhaust pipe gasket


13.
Exhaust pipe gasket


21.
Exhaust muffler hanger


22.
Hanger bracket



DPF and front floor heat protector removal steps


3.
No.3 exhaust gas temperature sensor


4.
Exhaust pressure pipe connection


5.
Exhaust pressure pipe clamp


6.
DPF


13.
Exhaust pipe gasket


14.
Exhaust pipe gasket


23.
Exhaust muffler hanger


24.
Hanger bracket


25.
Front floor heat protector



Rear catalytic converter removal steps


7.
No.2 exhaust gas temperature sensor


8.
Exhaust pressure pipe clamp


9.
Rear catalytic converter


14.
Exhaust pipe gasket


15.
Seal ring



Front catalytic converter and dash panel heat protector removal steps


·
Under skid plate and engine room under cover (front) (Refer to GROUP 51 - Under Cover )


·
Air cleaner assembly (Refer to )


10.
No.1 exhaust gas temperature sensor


11.
Front catalytic converter


15.
Seal ring


16.
Exhaust pipe gasket


26.
Exhaust support bracket


27.
Dash panel heat protector

<Long wheelbase>






Exhaust tail pipe and rear floor heat protector removal steps


1.
Exhaust tail pipe


12.
Exhaust pipe gasket


17.
Exhaust muffler hanger


18.
Hanger bracket


19.
Hanger bracket


20.
Rear floor heat protector



Exhaust main muffler removal steps


2.
Exhaust main muffler


12.
Exhaust pipe gasket


13.
Exhaust pipe gasket


21.
Exhaust muffler hanger


22.
Hanger bracket



DPF and front floor heat protector removal steps


3.
No.3 exhaust gas temperature sensor


4.
Exhaust pressure pipe connection


5.
Exhaust pressure pipe clamp


6.
DPF


13.
Exhaust pipe gasket


14.
Exhaust pipe gasket


23.
Exhaust muffler hanger


24.
Hanger bracket


25.
Front floor heat protector



Rear catalytic converter removal steps


7.
No.2 exhaust gas temperature sensor


8.
Exhaust pressure pipe clamp


9.
Rear catalytic converter


14.
Exhaust pipe gasket


15.
Seal ring



Front catalytic converter and dash panel heat protector removal steps


·
Under skid plate and engine room under cover (front) (Refer to GROUP 51- Under Cover )


·
Air cleaner assembly (Refer to )


10.
No.1 exhaust gas temperature sensor


11.
Front catalytic converter


15.
Seal ring


16.
Exhaust pipe gasket


26.
Exhaust support bracket


27.
Dash panel heat protector