REMOVAL AND INSTALLATION <Emission regulation Euro 5b>


Pre-removal Operation
  • Engine Coolant Draining (Refer to GROUP 14 - On-vehicle Service, Engine Coolant Replacement ).
  • Engine Cover Removal (Refer to GROUP 11C - Engine Assembly ).
  • Air Cleaner Assembly Removal (Refer to GROUP 15 - Air Cleaner ).

 Post-installation Operation
  • Engine Coolant Refilling (Refer to GROUP 14 - On-vehicle Service, Engine Coolant Replacement ).
  • Air Cleaner Assembly Installation (Refer to GROUP 15 - Air Cleaner ).
  • Engine Cover Installation (Refer to GROUP 11C - Engine Assembly ).




Removal steps


1.
 EGR pipe B

>>B<<
 2.
 EGR pipe gasket


3.
 EGR pipe bracket


4.
 EGR pipe fitting

>>B<<
 5.
 EGR pipe gasket


6.
 EGR valve connector


7.
 EGR valve

>>B<<
 8.
 EGR valve gasket


9.
 EGR pipe assembly


10.
 EGR gasket

>>A<<
 11.
 EGR gasket


12.
 Vacuum hose connection


13.
 EGR water hose B connection


14.
 Harness bracket <M/T>


15.
 EGR water hose A connection


16.
 Harness bracket <M/T>


17.
 Earth cable connection


18.
 EGR cooler bracket C


19.
 EGR cooler by-pass valve assembly


20.
 EGR valve gasket


21.
 EGR water outlet hose connection


22.
 EGR water inlet hose connection


·
 E-VRV bracket (Refer to GROUP 13B - Fuel Injector and Common Rail )


23.
 EGR cooler assembly


24.
 EGR cooler bracket B


·
 Turbocharger assembly and exhaust manifold assembly (Refer to GROUP 15 - Exhaust Manifold and Turbocharger Assembly )


25.
 EGR cooler bracket A

INSTALLATION SERVICE POINTS

>>A<< EGR GASKET INSTALLATION

Install the EGR gasket as its protrusion is in the direction shown.

>>B<< EGR VALVE GASKET/EGR PIPE GASKET INSTALLATION

Install each gasket with its protrusion being positioned as shown in the figure