ASX year 2013

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REMOVAL AND INSTALLATION <4N1>

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Pre-removal operation Engine Coolant Draining (Refer to ). Air Cleaner Assembly Removal (Refer to GROUP 15 - Air Cleaner ).

Post-installation operation Air Cleaner Assembly Installation (Refer to GROUP 15 - Air Cleaner ). Engine Coolant Refilling and Check (Refer to ).

Radiator removal steps · Engine room under cover front A, B (Refer to GROUP 51 - Under Cover ) 1. Radiator drain plug 2. O-ring 3. Radiator cap 4. Water bypass hose 5. Radiator condenser tank hose <<A>> >>A<< 6. Hose clip <<A>> >>A<< 7. Radiator upper hose 8. Radiator cap assembly <<B>> >>B<< 9. Radiator upper hose 10. Radiator cap assembly bracket <<A>> >>A<< 11. Hose clip <<A>> >>A<< 12. Radiator lower hose <<A>> >>A<< 13. Hose clip <<A>> >>A<< 14. Radiator lower hose · Headlamp support upper panel (Refer to GROUP 42A - Loose Panel ) <<C>> 15. Fan, fan motor and fan shroud assembly 16. Radiator assembly 17. Radiator condenser tank hose 18. Radiator condenser tank Fan shroud removal steps 4. Water bypass hose 5. Radiator condenser tank hose <<A>> >>A<< 6. Hose clip <<A>> >>A<< 7. Radiator upper hose 8. Radiator cap assembly · Headlamp support upper panel (Refer to GROUP 42A - Loose Panel ) <<C>> 15. Fan, fan motor and fan shroud assembly 19. Radiator fan 20. Radiator fan motor 21. Condenser fan 22. Condenser fan motor 23. Fan shroud

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REMOVAL SERVICE POINTS

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<<A>> HOSE CLIP/RADIATOR UPPER HOSE/RADIATOR LOWER HOSE REMOVAL

1.Make mating marks on the radiator hose and hose clip as shown to install them in the original position.

2.Break off the tip of hose clip claw and spread out the hose clip, then disconnect the radiator hose. note If there is a hose clip claw, the hose clip cannot spread to capacity because the claw contacts the hose clip.

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<<B>> RADIATOR UPPER HOSE REMOVAL

Make mating marks on the radiator hose and hose clip as shown to install them in the original position. Then, remove them.

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<<C>> FAN, FAN MOTOR AND FAN SHROUD ASSEMBLY REMOVAL

Remove the fan, fan motor and fan shroud assembly from the radiator assembly according to the procedure below. 1.Release the upper locks of the radiator assembly from the fan, fan motor, and fan shroud assembly. 2.Slightly raise the fan, fan motor, and fan shroud assembly. 3.Release the lower locks of the radiator assembly from the fan, fan motor, and fan shroud assembly, and then remove the fan, fan motor and fan shroud assembly.

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INSTALLATION SERVICE POINTS

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>>A<< RADIATOR UPPER HOSE/RADIATOR LOWER HOSE/HOSE CLIP INSTALLATION

1. caution Never reuse the hose clip whose claw is broken off to prevent the rusting. Make mating mark on a new hose clip in the same position as the remove one.

2.Insert the radiator hose as far as the projection of the pipe, fitting or etc. 3.Align the mating marks on the radiator hose and hose clip. 4.Remove the hose clip claw and shorten the hose clip, then install the radiator hose.

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>>B<< RADIATOR UPPER HOSE INSTALLATION

1.If the radiator hose or the hose clip is replaced, mark their locations to aid correct reinstallation later.

2.Insert the radiator hose as far as the projection of the pipe, fitting or etc. 3.Align the mating marks on the radiator hose and hose clip, and then connect the radiator hose.