REMOVAL AND INSTALLATION <F5MBB/ W5MBB>


Pre-removal Operation
  • Air Cleaner Assembly Removal (Refer to GROUP 15 - Air Cleaner ).
  • Battery and Battery Tray Removal (Refer to GROUP 54A - Battery ).
  • Clutch Fluid Draining

 Post-installation Operation
  • Battery and Battery Tray Installation (Refer to GROUP 54A - Battery ).
  • Air Cleaner Assembly Installation (Refer to GROUP 15 - Air Cleaner ).
  • Clutch Fluid Supplying
  • Clutch Bleeding (Refer to ).
  • Clutch Pedal Check (Refer to ).




Clutch line removal steps


·
 Dash panel heat protector (Refer to GROUP 15 - Exhaust Pipe and Main Muffler .) <RHD>


·
 Flexible suction hose connection (heater unit side) and liquid pipe B connection (heater unit side) (Refer to GROUP 55 - Heater Unit and Blower Assembly .) <RHD>


·
 Fuel vapour canister (Refer to GROUP 17 - Emission Control, Canister ). <RHD>


·
 Hydraulic unit (ASC-ECU) (Refer to GROUP 35C - Hydraulic Unit ). <RHD with ASC>


·
 Hydraulic unit (ABS-ECU) (Refer to GROUP 35B - Hydraulic Unit ). <RHD without ASC>


1.
 Hose clip A


2.
 Clip <RHD>
<<A>>
 >>A<<
 3.
 Clutch tube assembly A


4.
 Hose clip B
<<A>>
 >>A<<
 5.
 Clutch tube assembly B



Concentric slave cylinder adapter removal steps


·
 Transmission assembly (Refer to GROUP 22A - Transmission Assembly ).
<<A>>
 >>A<<
 6.
 Concentric slave cylinder adapter

REMOVAL SERVICE POINT

<<A>> CLUTCH TUBE ASSEMBLY CONNECTION/CONCENTRIC SLAVE CYLINDER ADAPTER REMOVAL





caution
  • Do not remove the O-rings and the clips from the clutch tube assembly and the clutch master cylinder. <LHD>
  • Do not remove the O-rings and the clip from the clutch tube assembly. <RHD>
  • If the O-rings or the clips of the clutch tube assembly, the clutch master cylinder, the concentric slave cylinder adapter and the concentric slave cylinder are damaged, replace each assembly.

INSTALLATION SERVICE POINT

>>A<< CONCENTRIC SLAVE CYLINDER ADAPTER/CLUTCH TUBE ASSEMBLY CONNECTION INSTALLATION



caution
  • Check that the O-ring and the clip are not damaged before connecting each part.
  • If any connection area or O-ring is dirty, clean with the clutch fluid.