REMOVAL AND INSTALLATION



Pre-removal and post-installation operationDischarging and Recharging refrigerant (Refer to )

<LHD>



A/C refringerant pressure switch removal steps
<<A>>

1.
A/C refrigerant pressure switch
<<A>>

7.
O-ring



A/C condenser outlet pipe removal steps


·
Air guide panel (Refer to GROUP 51, Front bumper assembly )


·
Windshield wiper link assembly (Refer to GROUP 51, Windshield wiper )
<<B>>
>>A<<
2.
A/C condenser outlet pipe
<<A>>

7.
O-ring



A/C compressor discharge hose removal steps


·
Front wheelhouse cover (Refer to GROUP 51, Under cover )


·
Front bumper face (Refer to GROUP 51, Front bumper assembly )
<<A>>

3.
A/C cpmpressor discharge hose
<<A>>

7.
O-ring



A/C compressor discharege pipe removal steps


·
Front sidemember cover A (Refer to GROUP 51, Under cover .)
<<A>>

4.
A/C compressor discharege pipe
<<A>>

7.
O-ring



A/C compressor suction hose removal steps


·
Windshield wiper link assembly (Refer to GROUP 51, Windshield wiper )


·
Auxiliary battery?Auxiliary battery tray (Refer to GROUP 54A , Auxiliary battery )


·
Bonnet room relay box


·
Auxiliary battery terminal (at body side)



Clamp on heater piping hose D (Refer to )



Clamp on front radiator pipe (Refer to GROUP 14, Water hose and water pipe )
<<A>>

5.
A/C compressor suction hose
<<A>>

7.
O-ring



A/C compressor suction pipe removal steps



Front sidemember cover A and front floor cover A (Refer to GROUP 51, Under cover .)
<<A>>

6.
A/C compressor suction pipe
<<A>>

7.
O-ring


<RHD>



A/C refringerant pressure switch removal steps
<<A>>

1.
A/C refrigerant pressure switch
<<A>>

8.
O-ring



A/C condensor outlet pipe removal steps


·
Air guide panel (Refer to GROUP 51, Front bumper assembly )


·
Windshield wiper link assembly (Refer to GROUP 51, Windshield wiper )
<<B>>
>>A<<
2.
A/C condenser outlet pipe A
<<B>>
>>A<<
3.
A/C condenser outlet pipe B
<<A>>

8.
O-ring



A/C compressor discharge hose removal steps


·
Front wheelhouse cover (Refer to GROUP 51, Under cover .)


·
Front bumper face (Refer to GROUP 51, Front bumper assembly )
<<A>>

4.
A/C cpmpressor discharge hose
<<A>>

8.
O-ring



A/C compressor discharege pipe removal steps


·
Front sidemember cover A (Refer to GROUP 51, Under cover .)
<<A>>

5.
A/C compressor discharege pipe
<<A>>

8.
O-ring



A/C compressor suction hose removal steps


·
Windshield wiper link assembly (Refer to GROUP 51, Windshield wiper )


·
Auxiliary battery?Auxiliary battery tray (Refer to GROUP 54A , Auxiliary battery )


·
Bonnet room relay box


·
Auxiliary battery terminal (at body side)


·
Clamps on heater piping tube and heater piping hose D (Refer to )


·
Clamp on front radiator pipe (Refer to GROUP 14, Water hose and water pipe )
<<A>>

6.
A/C compressor suction hose
<<A>>

8.
O-ring



A/C compressor suction pipe removal steps


·
Front sidemember cover A and front floor cover A (Refer to GROUP 51, Under cover .)
<<A>>

7.
A/C compressor suction pipe
<<A>>

8.
O-ring

REMOVAL SERVICE POINTS



<<A>> A/C REFRIGERANT PRESSURE SWITCH/ PIPE / HOSE REMOVAL


caution
  • Use the plug which is not breathable because A/C compressor oil or receiver have high hygroscopicity.
  • For the compressor oil and installation oil for the piping O-ring, use the oil MA68EV dedicated for the A/C compressor EV30AN3. If an oil other then the MA68EV is used, even if it is only a small amount, the electric insulation is considerably deteriorated and a leakage may occur.
Plug the nipple of condenser, compressor, and expansion valve to prevent the entry of dust and dirt.

<<B>> A/C CONDENSER OUTLET PIPE <LHD>/ A/C CONDENSER OUTLET PIPE A, B <RHD> REMOVAL


caution
  • Use the plug which is not breathable because A/C compressor oil or receiver have high hygroscopicity.
  • For the compressor oil and installation oil for the piping O-ring, use the oil MA68EV dedicated for the A/C compressor EV30AN3. If an oil other then the MA68EV is used, even if it is only a small amount, the electric insulation is considerably deteriorated and a leakage may occur.

1.Raise the lock piece tab and pull it out to the direction of the arrow.

2.Raise the joint lock portion, rotate the male side to the direction of the arrow to unlock, and disconnect the pipe joint.

INSTALLATION SERVICE POINT



>>A<< A/C CONDENSER OUTLET PIPE <LHD>/ A/C CONDENSER OUTLET PIPE A, B <RHD> INSTALLATION



1.Connect the pipe and the joint.

2.Turn the male side to the direction of the arrow to lock.

3.Insert the lock piece to prevent reverse rotation.