REMOVAL AND INSTALLATION


Pre-removal Operation
  • Under Skid Plate and Engine Room Under Cover Removal (Refer to GROUP 51 - Under Cover ).
  • Engine Coolant Draining (Refer to GROUP 14 - On-vehicle Service, Engine Coolant Replacement ).
  • Engine Oil Draining (Refer to GROUP 12 - On-vehicle Service, Engine Oil Replacement ).
  • Hood Removal (Refer to GROUP 42, Hood ).
  • Air Cleaner Assembly Removal (Refer to GROUP 15 - Air Cleaner ).
  • Battery Removal
  • Cooling Fan and Fan Clutch Assembly Removal (Refer to GROUP 14 - Cooling Fan ).
  • Radiator Removal (Refer to GROUP 14 - Radiator ).
  • Windshield Wiper Assembly Removal (Refer to GROUP 51 - Windshield Wiper ).
  • Cowl Top Panel Front Removal

 Post-installation Operation
  • Cowl Top Panel Front Installation
  • Windshield Wiper Assembly Installation (Refer to GROUP 51 - Windshield Wiper ).
  • Radiator Installation (Refer to GROUP 14 - Radiator ).
  • Cooling Fan and Fan Clutch Assembly Installation (Refer to GROUP 14 - Cooling Fan ).
  • Battery Installation
  • Air Cleaner Assembly Installation (Refer to GROUP 15 - Air Cleaner ).
  • Hood Installation (Refer to GROUP 42, Hood ).
  • Alternator and Power Steering Oil Pump Drive Belt Tension Check (Refer to ).
  • A/C Compressor Drive Belt Tension Check and Adjustment (Refer to ).
  • Engine Oil Refilling (Refer to GROUP 12 - On-vehicle Service, Engine Oil Replacement ).
  • Engine Coolant Refilling (Refer to GROUP 14 - On-vehicle Service, Engine Coolant Replacement ).
  • Under Skid Plate and Engine Room Under Cover Installation (Refer to GROUP 51 - Under Cover ).
  • Air Bleeding from Fuel Line (Refer to GROUP 13A - On-vehicle Service ).




Removal steps


1.
 Engine cover


2.
 Earth cable connection


3.
 Control wiring harness connection


4.
 Battery cable connection
<<A>>
5.
 Power steering oil pump assembly
<<B>>
6.
 A/C compressor assembly


7.
 Brake booster vacuum hose connection


8.
 Boost sensor vacuum hose connection


9.
 Free-wheeling hub solenoid valve vacuum hose connection


10.
 Fuel hose D connection


11.
 Fuel return hose connection


·
 Transmission assembly (Refer to GROUP 22A - Transmission Assembly ) <M/T>, (Refer to GROUP 23A - Transmission Assembly ) <A/T>.


12.
 Front engine mounting insulator mounting bolt
<<C>>
 >>A<<
 13.
 Engine assembly

REMOVAL SERVICE POINTS

<<A>> POWER STEERING OIL PUMP ASSEMBLY REMOVAL
1.With the hose installed, remove the power steering oil pump assembly from the engine assembly.
2.After removing the power steering oil pump assembly, secure it with a cord in the location where the removal and installation of the engine assembly cannot be hindered.

<<B>> A/C COMPRESSOR ASSEMBLY REMOVAL
1.With the hose installed, remove the A/C compressor assembly from the bracket.
2.After removing the A/C compressor assembly, secure it with a cord in the location where the removal and installation of the engine assembly cannot be hindered.

<<C>> ENGINE ASSEMBLY REMOVAL
1.Check that all cables, hoses and wiring harness connectors are disconnected from the engine

2.Lift the special tool sling chain set (MB991683) and chain block slowly to remove the engine assembly upwards from the engine compartment.

INSTALLATION SERVICE POINT

>>A<< ENGINE ASSEMBLY INSTALLATION

1.Use special tool sling chain set (MB991683) and chain block to lift the engine assembly in the same manner as removal.
2.Install the engine assembly, being careful not to pinch the cables, hoses or wiring harness connectors.