REMOVAL AND INSTALLATION <4B11-TURBO>


Pre-removal operation
  • Engine Coolant Draining (Refer to ).
  • Intercooler Intake Air Hose A and Intercooler Intake Air Pipe B Removal (Refer to GROUP 15 - Intercooler ).

 Post-installation operation
  • Intercooler Intake Air Hose A and Intercooler Intake Air Pipe B Installation (Refer to GROUP 15 - Intercooler ).
  • Engine Coolant Refilling and Check (Refer to ).




Radiator removal steps


1.
 Radiator drain plug


2.
 O-ring


3.
 Radiator cap


4.
 Radiator condenser tank hose
<<A>>
 >>A<<
 5.
 Radiator upper hose


6.
 Radiator cap assembly
<<A>>
 >>A<<
 7.
 Radiator upper hose
<<A>>
 >>A<<
 8.
 Radiator lower hose
<<A>>
 >>A<<
 9.
 Radiator lower hose


10.
 Radiator lower pipe assembly


11.
 Radiator fan motor connector connection


12.
 Condenser fan motor connector connection


·
 Front end upper bar (Refer to GROUP 42A - Loose Panel )
<<B>>
13.
 Fan, fan motor and fan shroud assembly


14.
 Support upper insulator


15.
 Radiator assembly


17.
 Support lower insulator


17.
 Radiator condenser tank hose


18.
 Radiator condenser tank hose


19.
 Radiator condenser tank


20.
 Radiator condenser tank pipe


21.
 Radiator condenser tank bracket



Fan shroud removal steps


4.
 Radiator condenser tank hose
<<A>>
 >>A<<
 5.
 Radiator upper hose


6.
 Radiator cap assembly


11.
 Radiator fan motor connector connection


12.
 Condenser fan motor connector connection


·
 Front end upper bar (Refer to GROUP 42A - Loose Panel )
<<B>>
13.
 Fan, fan motor and fan shroud assembly


22.
 Radiator fan


23.
 Radiator fan motor


24.
 Condenser fan


25.
 Condenser fan motor


26.
 Fan shroud

REMOVAL SERVICE POINTS

<<A>> RADIATOR UPPER HOSE/RADIATOR LOWER HOSE REMOVAL

Make mating marks on the radiator hose and the hose clamp. Disconnect the radiator hose.

<<B>> FAN, FAN MOTOR AND FAN SHROUD ASSEMBLY REMOVAL

Remove the fan, fan motor and fan shroud assembly from the radiator assembly according to the procedure below.
1.Release the upper locks of the radiator assembly from the fan, fan motor, and fan shroud assembly.
2.Slightly raise the fan, fan motor, and fan shroud assembly.
3.Release the lower locks of the radiator assembly from the fan, fan motor, and fan shroud assembly, and then remove the fan, fan motor and fan shroud assembly.

INSTALLATION SERVICE POINT

>>A<< RADIATOR LOWER HOSE/RADIATOR UPPER HOSE INSTALLATION

1.Insert radiator hose as far as the projection of the cooling water inlet hose fitting, cooling water outlet hose fitting or radiator.
2.Align the mating marks on the radiator hose and hose clamp, and then connect the radiator hose.