REMOVAL AND INSTALLATION <4A9>


Pre-removal Operation
  • Engine coolant Draining (Refer to ).
  • Air Cleaner Assembly Removal (Refer to GROUP 15 - Air Cleaner ).

 Post-installation Operation
  • Air Cleaner Assembly Installation (Refer to GROUP 15 - Air Cleaner ).
  • Engine coolant Refilling (Refer to ).




Radiator removal steps


·
 Engine room under cover front A (Refer to GROUP 51 - Under Cover )


1.
 Radiator drain plug


2.
 O-ring


3.
 Radiator cap


4.
 Radiator condenser tank hose
<<A>>
 >>A<<
 5.
 Hose clip
<<A>>
 >>A<<
 6.
 Radiator upper hose
<<A>>
 >>A<<
 7.
 Hose clip


8.
 Radiator cap assembly
<<A>>
 >>A<<
 9.
 Hose clip
<<A>>
 >>A<<
 10.
 Radiator upper hose


11.
 Radiator cap assembly bracket


12.
 Radiator hose clamp
<<A>>
 >>A<<
 13.
 Hose clip
<<A>>
 >>A<<
 14.
 Radiator lower hose


15.
 Radiator hose bracket


16.
 Radiator fan motor connector connection


17.
 Condenser fan motor connector connection


·
 Headlamp support upper panel (Refer to GROUP 42A - Loose Panel )
<<B>>
18.
 Fan, fan motor and fan shroud assembly


19.
 Support upper insulator


20.
 Radiator assembly


21.
 Support lower insulator


22.
 Radiator condenser tank hose


23.
 Radiator condenser tank


24.
 Radiator condenser tank bracket


25.
 Radiator condenser tank pipe



Fan shroud removal steps


4.
 Radiator condenser tank hose
<<A>>
 >>A<<
 5.
 Hose clip
<<A>>
 >>A<<
 6.
 Radiator upper hose


16.
 Radiator fan motor connector connection


17.
 Condenser fan motor connector connection


·
 Headlamp support upper panel (Refer to GROUP 42A - Loose Panel )
<<B>>
18.
 Fan, fan motor and fan shroud assembly


26.
 Radiator fan


27.
 Radiator fan motor


28.
 Condenser fan


29.
 Condenser fan motor


30.
 Fan shroud

REMOVAL SERVICE POINTS

<<A>> HOSE CLIP/RADIATOR UPPER HOSE/RADIATOR LOWER HOSE REMOVAL

1.Make mating marks on the radiator hose and the hose clip as shown to install them in the original position.

2.Break off the tip of hose clip claw and spread out the hose clip, then disconnect the radiator hose.
note If there is a hose clip claw, the hose clip cannot spread to capacity because the claw contacts the hose clip.

<<B>> FAN, FAN MOTOR AND FAN SHROUD ASSEMBLY REMOVAL

Remove the fan, fan motor and fan shroud assembly from the radiator assembly according to the procedure below.
1.Release the upper locks of the radiator assembly from the fan, fan motor, and fan shroud assembly.
2.Slightly raise the fan, fan motor, and fan shroud assembly.
3.Release the lower locks of the radiator assembly from the fan, fan motor, and fan shroud assembly, and then remove the fan, fan motor and fan shroud assembly.

INSTALLATION SERVICE POINT

>>A<< RADIATOR UPPER HOSE/RADIATOR LOWER HOSE/HOSE CLIP CONNECTION
1.
caution Never reuse the hose clip whose claw is broken off to prevent the rusting.
Make mating mark on a new hose clip in the same position as the remove one.

2.Insert the radiator hose as far as the projection of the pipe, fitting or etc.
3.Align the mating marks on the radiator hose and hose clip.
4.Remove the hose clip claw and shorten the hose clip, then install the radiator hose.