REMOVAL AND INSTALLATION


caution Do not apply grease or lubricant to the switch and the switch installation section to avoid malfunction of the switch. In addition, do not use gloves which have grease on them.
Pre-removal Operation
  • Air Cleaner Assembly Removal (Refer to GROUP 15 - Air Cleaner <4A9>, <4B1>, <4N1>). <LHD>
  • Battery and Battery Tray Removal (Refer to GROUP 54A - Battery ). <LHD>
  • Instrument Panel Lower Removal (Refer to GROUP 52A - Instrument Lower Panel ).
  • ETACS-ECU Removal (Refer to GROUP 54A - ETACS-ECU ). <LHD>

 Post-installation Operation
  • ETACS-ECU Installation (Refer to GROUP 54A - ETACS-ECU ). <LHD>
  • Instrument Panel Lower Installation (Refer to GROUP 52A - Instrument Lower Panel ).
  • Battery and Battery Tray Installation (Refer to GROUP 54A - Battery ). <LHD>
  • Air Cleaner Assembly Installation (Refer to GROUP 15 - Air Cleaner <4A9>, <4B1>, <4N1>). <LHD>
  • Clutch Fluid Supplying
  • Clutch Bleeding (Refer to ).
  • Clutch Pedal Check (Refer to ).




Removal steps


1.
 Clutch switch connector <Vehicles with AS&G system or cruise control system>

>>C<<
 2.
 Clutch switch <Vehicles with AS&G system or cruise control system>


3.
 Stopper


4.
 Clutch interlock switch connector <Vehicles with AS&G system or KOS>

>>B<<
 5.
 Clutch interlock switch <Vehicles with AS&G system or KOS>


6.
 Reservoir hose and brake fluid reservoir connection


7.
 Hose clip


8.
 Clip <RHD>
<<A>>
 >>A<<
 9.
 Clutch tube assembly A connection
<<B>>
10.
 Clutch master cylinder and clutch pedal assembly <LHD>
<<C>>
11.
 Clutch master cylinder


12.
 Clutch pedal assembly


13.
 Sealer


14.
 Turn over spring <4N1>


15.
 Bush <4N1>


16.
 Pedal pad

REMOVAL SERVICE POINTS

<<A>> CLUTCH TUBE ASSEMBLY A CONNECTION REMOVAL

caution
  • Do not remove the O-ring and the clip from the clutch tube assembly A and the clutch master cylinder. <LHD>
  • Do not remove the O-ring from the clutch tube assembly A. <RHD>
  • If the O-ring or the clip of the clutch tube assembly A and the clutch master cylinder are damaged, replace each assembly.

<<B>> CLUTCH MASTER CYLINDER AND CLUTCH PEDAL ASSEMBLY REMOVAL <LHD>
Remove the clutch master cylinder and clutch pedal assembly from inside the vehicle.

<<C>> CLUTCH MASTER CYLINDER REMOVAL

Pull out the clutch master cylinder by turning the cylinder 45° to the direction of the arrow shown in the figure.

INSTALLATION SERVICE POINTS

>>A<< CLUTCH TUBE ASSEMBLY A INSTALLATION

caution
  • Check that the O-ring and the clip are not damaged before installing the clutch tube assembly A and the clutch master cylinder. <LHD>
  • Check that the O-ring is not damaged before installing the clutch tube assembly A. <RHD>
  • If the O-rings of the clutch tube assembly A, and the clutch master cylinder and their installation positions are contaminated, clean with the clutch fluid before installation.

>>B<< CLUTCH INTERLOCK SWITCH INSTALLATION

Install the clutch interlock switch at the specified dimension when the clutch pedal is released.

>>C<< CLUTCH SWITCH INSTALLATION

Install the clutch switch at the specified dimension when the clutch pedal is released.