REMOVAL AND INSTALLATION


Pre-removal Operation
  • Power Steering Fluid Draining (Refer to ).
  • Engine Room Under Cover (Front, Rear) Removal (Refer to GROUP 51 - Under Cover ).
  • Air Cleaner Cover and Air Intake Duct (A, B) and Intake Hose Assembly Removal (Refer to GROUP 15 - Air Cleaner ).
  • Radiator Hose (Lower, Upper) and Radiator Tank Removal (Refer to GROUP 14 - Radiator ).
  • Engine Cover Removal (Refer to GROUP 11A - Engine Assembly <3800>, GROUP 11C - Engine Assembly <3200>, GROUP 11E - Engine Assembly <3000>).
  • Intercooler Assembly and Intercooler Hose (A1, A2, B) Removal (Refer to GROUP 15 - Intercooler ) <3200>.

 Post-installation Operation
  • Intercooler Assembly and Intercooler Hose (A1, A2, B) Installation (Refer to GROUP 15 - Intercooler ) <3200>.
  • Engine Cover Installation (Refer to GROUP 11A - Engine Assembly <3800>, GROUP 11C - Engine Assembly <3200>, GROUP 11E - Engine Assembly <3000>).
  • Radiator Hose (Lower, Upper) and Radiator Tank Installation (Refer to GROUP 14 - Radiator ).
  • Air Cleaner Cover and Air Intake Duct (A, B) and Intake Hose Assembly Installation (Refer to GROUP 15 - Air Cleaner ).
  • Engine Room Under Cover (Front, Rear) Installation (Refer to GROUP 51 - Under Cover ).
  • Power Steering Fluid Refilling (Refer to ).





Removal steps


1.
 Oil reservoir bracket


2.
 Cap


3.
 Oil reservoir


4.
 O-ring

>>D<<
 5.
 Suction hose


6.
 Pressure switch assembly


7.
 Gasket


8.
 Oil line bracket

>>C<<
 9.
 Pressure hose assembly


10.
 O-ring


11.
 Clip

>>B<<
 12.
 Return hose

>>A<<
 13.
 Return hose


14.
 Return hose


15.
 Return tube assembly


16.
 Cooler tube

>>A<<
 17.
 Return hose

>>A<<
 18.
 Return tube assembly


19.
 O-ring





Removal steps


1.
 Oil reservoir bracket


2.
 Cap


3.
 Oil reservoir


4.
 O-ring

>>D<<
 5.
 Suction hose


6.
 Eye bolt


7.
 Gasket


8.
 Oil line bracket

>>C<<
 9.
 Pressure hose assembly


10.
 O-ring


11.
 Clip

>>B<<
 12.
 Return hose

>>A<<
 13.
 Return hose


14.
 Return hose


15.
 Return tube assembly


16.
 Cooler tube

>>A<<
 17.
 Return hose

>>A<<
 18.
 Return tube assembly


19.
 O-ring

INSTALLATION SERVICE POINTS

>>A<< RETURN TUBE ASSEMBLY/ RETURN HOSE INSTALLATION


1.Align the mating marks on the gear box, return tube assembly and return hose when installing.
2.Install the return hose and return tube assembly so that the mating marks are upward.<RHD>

3.Install so that the markings are shown.

>>B<< RETURN HOSE INSTALLATION

Install the return hose so that the markings and lines are faced rearward.

>>C<<PRESSURE HOSE ASSEMBLY INSTALLATION


Align the mating marks on the gear box, pressure hose assembly when installing.

>>D<< SUCTION HOSE INSTALLATION

Install the suction hose so that the marking is positioned upward.