|
|
1.Remove the A/C compressor and clutch assembly together with the hose from
the bracket.
|
|
|
2.Tie the removed A/C compressor and clutch assembly with a string at a position
where it will not interfere with the removal and installation of timing chain case assembly.
|
|
|
Install a special tool for holding the engine and transmission assembly.
|
|
1.<When special tool engine hanger (MB991928) is used>
(1)
Assemble special tool engine hanger (MB991928). (Set the following
parts on the base hanger.)
- Slide bracket (HI)
- Foot x 4 (standard) (MB991932)
- Joint x 2 (90) (MB991930)
(2)
Set the foot of the special tool as shown in the figure.
|
|
| note |
Slide the slide bracket (HI) to adjust the engine hanger balance.
|
|
(3)
Install special tool engine hanger (MB991527) and special tool engine hanger balancer
(MB991454) to the engine hanger, and set it to special tool (MB991928) to support the engine
and transmission assembly.
|
|
2.<When special tool engine hanger (MB991895) is used>
(1)
Set the foot of special tool engine hanger (MB991895) as shown in the figure.
|
|
| note |
Slide the foot to adjust the engine hanger balance.
|
|
(2)
Install special tool (MB991527) and special tool (MB991454) to the engine hanger, and
set it to special tool (MB991895) to support the engine and transmission assembly.
|
|
1.Set special tool crankshaft adapter (MB992000) to the crankshaft, and install the crankshaft
pulley centre bolt and washer.
|
|
2.
| caution |
Never turn the crankshaft anti-clockwise.
|
Turn the crankshaft clockwise, and align the timing marks of the camshaft sprocket (2
conceive areas in front of the camshaft sprocket) and the crankshaft sprocket. Then set No.1
cylinder to the top dead centre of compression.
|
|
3.While holding the inlet camshaft hexagonal area with a wrench or a similar tool, slightly
turn the exhaust camshaft clockwise to tighten the timing chain at the timing chain tensioner
side and shorten the plunger of the timing chain tensioner.
|
|
4.With the plunger of the tensioner shortened, insert a pin (3 mm or less in diameter) or
a similar tool to the hole shown in the illustration of the timing chain tensioner.
5.
| caution |
Do not turn the crankshaft after removing the timing
chain tensioner.
|
Remove the timing chain tensioner.
|
|
1.Set special tool crankshaft adapter (MB992000) to the crankshaft, and install the crankshaft
pulley centre bolt and washer.
|
|
2.
| caution |
Never turn the crankshaft anti-clockwise.
|
Turn the camshaft and crankshaft clockwise, and align the timing marks of the camshaft
sprocket (2 conceive areas in front of the camshaft sprocket), the V.V.T. sprocket assembly (the
groove of V.V.T. sprocket assembly side face) and the crankshaft sprocket. Then set No.1 cylinder
to the top dead centre of compression.
|
|
3.Locate the marked link plate (blue-coloured area) of the timing chain as shown in the
illustration of each sprocket, and install the timing chain.
|
|
4.Install the timing chain guide, the tensioner lever assembly, and the timing chain tensioner.
| note |
When the plunger of the timing chain tensioner is stretched, remove the pin or the similar
tool. While pressing the cam in the lower area of the timing chain tensioner, press and shorten
the plunger to keep the status with the pin or the similar tool.
|
5.After installing the timing chain tensioner, confirm that the timing marks of each
sprocket are aligned with the cylinder No. 1 to the top dead centre of compression, and the marked
link plate (blue-coloured area) of the timing chain is aligned with the specified position of
each sprocket. Then pull out the pin or a similar tool of the timing chain tensioner, and apply
tension to the timing chain.
6.Remove special tool crankshaft adapter (MB992000).
|
|
|
1.Remove the sealant from the installation face of the timing chain tensioner cover
and the timing chain case assembly.
|
|
2.Apply a bead of the specified sealant to the mating surface of the timing chain case assembly.
Then, install the timing chain tensioner cover to the timing chain case assembly within 3 minutes.
Specified sealant: LOCTITE 5971, 5970, 5900, THREEBOND TB1217G or exact equivalent
|
|
|
1.Remove the sealant from the timing chain case assembly and the installation face of
the timing chain case assembly on the cylinder block and the cylinder head.
|
|
2.Securely fit the O-ring in the groove of timing chain case assembly without causing any
torsion and damage.
|
|
3.Apply a bead of the sealant to the cylinder block and cylinder head mating surface of
the timing chain case assembly as shown.
Specified sealant: LOCTITE 5971, 5970, 5900, THREEBOND TB1217G or exact equivalent
4.
| caution |
- If the sealant contacts
any other part during installation of the timing chain case assembly, apply sealant again before
installing the timing chain case assembly.
- After the installation, until a sufficient period of time (one hour or more) elapses,
do not apply the oil or water to the sealant application area or start the engine.
|
Taking care not to scrub the specified sealant applied on the timing chain case assembly
with the cylinder block etc., install the timing chain case assembly to the cylinder block within
5 minutes after applying the specified sealant.
|
|
5.Install the timing chain case assembly mounting bolts to the position shown, and tighten
the bolts to the specified torque.
|
|
Bolt (symbol)
|
Diameter × length mm
|
Tightening torque N·m
|
A
|
6 × 25
|
8.4 ± 0.6
|
B
|
6 × 30
|
8.4 ± 0.6
|
C
|
6 × 45
|
8.4 ± 0.6
|
D
|
10 × 50
|
40 ± 2
|
E
|
10 × 90
|
40 ± 2
|
|
|
|
1.Securely fit the O-ring in the groove of water pump assembly without causing any torsion
and damage.
2.Install the water pump assembly to the timing chain case assembly.
| note |
The water pump assembly mounting bolts are also used for the timing chain case assembly.
Thus install the water pump assembly together with the timing chain case assembly, or else immediately
after installing the timing chain case assembly.
|
|
|
1.Apply a small amount of engine oil to the outer circumference of special tool crankshaft
front oil seal guide (MB991993) and install it to the crankshaft.
2.Apply a small amount of engine oil to the entire inner circumference of the oil seal
lip.
3.
| caution |
Install the crankshaft front oil seal not to damage the crankshaft
front oil seal.
|
Using special tool differential oil seal installer (MB990699), drive the oil seal so that
it is flush with the timing chain case assembly.
|
