REMOVAL AND INSTALLATION <6G75>


Pre-removal Operation
  • Engine Cover Removal (Refer to GROUP 11A - Engine Assembly ).
  • Under Skid Plate and Engine Room Under Cover (Front) Removal (Refer to GROUP 51 - Under Cover ).

 Post-installation Operation
  • Under Skid Plate and Engine Room Under Cover (Front) Installation (Refer to GROUP 51 - Under Cover ).
  • Engine Cover Installation (Refer to GROUP 11A - Engine Assembly ).




Exhaust manifold (L.H.) removal steps


·
 Battery and battery tray (Refer to GROUP 54A - Battery )


·
 A/T fluid level gauge guide assembly (Refer to GROUP 11A - Oil Pan and Oil Strainer )


·
 Engine oil level gauge guide assembly (Refer to GROUP 11A - Oil pan and Oil Strainer )


·
 Front catalytic converter (Refer to )


1.
 Exhaust manifold cover (L.H.)


2.
 Exhaust manifold (L.H.)

>>A<<
 3.
 Exhaust manifold gasket



Exhaust manifold (R.H.) removal steps


·
 Air cleaner assembly (Refer to )


·
 Steering column support bracket connecting bolts <R.H. drive vehicle> (Refer to GROUP 37 - Steering Shaft )


·
 Front exhaust pipe (Refer to )


4.
 EGR pipe

>>B<<
 5.
 EGR pipe gasket


6.
 Exhaust manifold cover (R.H.)


7.
 Exhaust manifold (R.H.)

>>A<<
 8.
 Exhaust manifold gasket

INSTALLATION SERVICE POINTS

>>A<< EXHAUST MANIFOLD GASKET INSTALLATION

Install the exhaust manifold gasket as its protrusion is in the direction shown.

>>B<< EGR PIPE GASKET INSTALLATION

Install the EGR pipe gasket as its protrusion is in the direction shown.