REMOVAL AND INSTALLATION <6G75>



Pre-removal Operation
  • Engine Cover Removal (Refer to GROUP 11A - Engine Assembly ).
  • Under Skid Plate and Engine Room Under Cover (Front) Removal (Refer to GROUP 51 - Under Cover ).

Post-installation Operation
  • Under Skid Plate and Engine Room Under Cover (Front) Installation (Refer to GROUP 51 - Under Cover ).
  • Engine Cover Installation (Refer to GROUP 11A - Engine Assembly ).





Exhaust manifold (L.H.) removal steps


·
Battery and battery tray (Refer to GROUP 54A - Battery )


·
A/T fluid level gauge guide assembly (Refer to GROUP 11A - Oil Pan and Oil Strainer )


·
Engine oil level gauge guide assembly (Refer to GROUP 11A - Oil pan and Oil Strainer )


·
Front catalytic converter (Refer to )


1.
Exhaust manifold cover (L.H.)


2.
Exhaust manifold (L.H.)

>>A<<
3.
Exhaust manifold gasket



Exhaust manifold (R.H.) removal steps


·
Air cleaner assembly (Refer to )


·
Steering column support bracket connecting bolts <R.H. drive vehicle> (Refer to GROUP 37 - Steering Shaft )


·
Front exhaust pipe (Refer to )


4.
EGR pipe

>>B<<
5.
EGR pipe gasket


6.
Exhaust manifold cover (R.H.)


7.
Exhaust manifold (R.H.)

>>A<<
8.
Exhaust manifold gasket

INSTALLATION SERVICE POINTS



>>A<< EXHAUST MANIFOLD GASKET INSTALLATION



Install the exhaust manifold gasket as its protrusion is in the direction shown.

>>B<< EGR PIPE GASKET INSTALLATION



Install the EGR pipe gasket as its protrusion is in the direction shown.